Oil paint is manufactured by grinding pigment and oil together to create a smooth paste, which is then packaged.
Here's a more detailed breakdown of the oil paint manufacturing process:
The Process
- Pigment Preparation: Raw pigments, which can be natural or synthetic, are selected for their color, lightfastness, and other properties. They often come as dry powders.
- Oil Selection: Drying oils, such as linseed oil, walnut oil, or poppyseed oil, are chosen based on the desired properties of the paint, like drying time and gloss level. Linseed oil is the most common.
- Mixing: The pigment and oil are initially mixed together. This step is simply to combine the two elements before grinding.
- Grinding: This is the crucial step. Traditionally, this involved hand-grinding the pigment and oil with a muller on a slab. Modern industrial production uses mill rollers to grind pigment and oil together into a paste. These rollers, typically made of stone or steel, exert pressure and shear force, breaking down the pigment particles and dispersing them evenly within the oil. This process ensures the paint has a smooth consistency and the color is properly developed. "With patience," as the reference states, is key to achieving a high-quality paint. Multiple passes through the mill rollers may be necessary.
- Testing and Adjustment: The paint is tested for color, consistency, tinting strength, and drying time. Additives, such as stabilizers, driers (to accelerate drying), or plasticizers, may be added at this stage to adjust the paint's properties.
- Packaging: Once the paint meets the required standards, it is filled into jars or, more commonly, metal tubes. The tubes protect the paint from air exposure, which can cause it to dry out.
- Labeling: Finally, the tubes or jars are labeled with the paint's color name, pigment composition, lightfastness rating, and other relevant information.