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How to Measure the Specific Gravity of a Battery?

Published in Battery Maintenance 3 mins read

Measuring the specific gravity of a battery electrolyte indicates its state of charge. Here's how to do it:

Tools You'll Need

  • Hydrometer: A hydrometer specifically designed for battery acid is essential. This device measures the specific gravity of the electrolyte.
  • Safety Glasses: Protect your eyes from battery acid.
  • Gloves: Acid-resistant gloves are crucial for protecting your skin.
  • Paper Towels: For cleaning up any spills.

Steps to Measure Specific Gravity

  1. Safety First: Put on your safety glasses and gloves. Battery acid is corrosive.

  2. Access the Battery Cells: Most lead-acid batteries have removable caps on top of each cell. Carefully remove these caps.

  3. Draw Electrolyte with the Hydrometer: Insert the tip of the hydrometer into a cell and squeeze the bulb to draw electrolyte into the hydrometer until the float is freely floating.

  4. Read the Specific Gravity: Hold the hydrometer vertically at eye level and read the specific gravity at the point where the electrolyte level intersects the hydrometer's scale. Note the reading for each cell.

  5. Return Electrolyte: Carefully return the electrolyte from the hydrometer back into the same cell from which it was drawn. Avoid cross-contamination between cells.

  6. Repeat for Each Cell: Repeat steps 3-5 for each cell in the battery.

  7. Replace Cell Caps: Securely replace all cell caps.

  8. Clean Up: Clean up any spills with paper towels and dispose of them properly.

Interpreting the Readings

Specific gravity readings typically fall within the following ranges:

Specific Gravity State of Charge
1.265 - 1.280 Fully Charged
1.225 - 1.250 75% Charged
1.190 - 1.215 50% Charged
1.155 - 1.180 25% Charged
1.120 or less Discharged

Important Considerations:

  • Temperature Correction: Specific gravity readings are temperature-dependent. Ideally, readings should be taken at 77°F (25°C). If the temperature is different, you may need to apply a temperature correction factor (consult your hydrometer's instructions).
  • Consistency: Compare the readings of all cells. A significant difference (more than 0.050) between cells indicates a potential problem with the battery. As suggested in the reference, a weak cell might indicate the battery is failing.
  • Distilled Water: If a cell is low on electrolyte, add only distilled water to bring the level to the proper height. Never add acid unless you know exactly what you're doing.
  • Charging: After testing, a low reading might indicate a need for charging. However, the battery needs to be isolated from other batteries while charging if there is a weak cell.

By following these steps, you can accurately measure the specific gravity of your battery and assess its state of charge.

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