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How to remove rust from bike chain?

Published in Bike Maintenance 3 mins read

To remove rust from a bike chain, you can use a rust-penetrating spray like WD-40, combined with brushing and cleaning.

Rust can significantly impact the performance and lifespan of your bike chain. Addressing it promptly helps maintain smooth gear shifts and prevents further damage. While different methods exist, using a product designed to penetrate and loosen rust is a common approach.

Materials Needed

  • Rust-penetrating spray (like WD-40 or similar)
  • Chain brush or old toothbrush
  • Rag or shop towels
  • Degreaser (optional, for follow-up cleaning)
  • Chain lubricant

Step-by-Step Guide

Here's a straightforward method for tackling rust on your bike chain:

  1. Initial Assessment: Inspect the chain to gauge the severity of the rust. For surface rust, a simple cleaning might suffice, but deeper rust requires more effort.
  2. Apply Rust Penetrant: Spray some WD-40 or a similar rust-penetrating product directly onto the rusted areas of the chain. Rotate the pedals slowly backward to ensure even coverage on all links and rollers. Make sure not to get any on the ground during application. Allow the product to sit for several minutes, letting it work to loosen the rust. This step is effective, sometimes described as part of the "most overkill of methods" depending on the context of the overall cleaning process.
  3. Brush the Chain: Use a stiff chain brush or even an old toothbrush to scrub the links. Focus on the areas with visible rust. The rust penetrant will help break down the rust, making it easier to remove with mechanical action.
  4. Wipe Clean: Use a rag or shop towel to wipe off the loosened rust and excess spray from the chain. Pull the chain through the rag while backpedaling to clean all sides.
  5. Degrease (Optional but Recommended): For a truly clean chain, especially after using a product like WD-40 which isn't a lubricant itself, it's best to follow up with a proper bike chain degreaser. Apply degreaser, brush again, and wipe clean thoroughly. This removes remaining grime and prepares the chain for lubrication.
  6. Rinse and Dry (if using water-based degreaser): If you used a water-based degreaser, rinse the chain with water and dry it completely with a rag or by letting it air dry. Ensuring the chain is dry is crucial to prevent new rust from forming.
  7. Lubricate: Once the chain is clean and dry, apply a suitable bike chain lubricant. This protects the chain, ensures smooth operation, and helps prevent future rust. Apply lube to each roller, then backpedal to work it in, and finally wipe off excess lube from the exterior.

This process helps remove existing rust and revitalizes the chain, extending its life and improving your riding experience.

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