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How are weighted blankets made?

Published in Blanket Manufacturing 3 mins read

Weighted blankets are made by adding weight to a regular blanket using specific materials. These materials are strategically distributed to ensure the weight is even.

Materials Used for Weight

The primary component that differentiates a weighted blanket from a regular one is the material used to add weight. Common materials include:

  • Plastic Poly Pellets: These are a cheaper option and are often found in less expensive weighted blankets.
  • Sand: Another budget-friendly choice, sand can also be used to add weight.
  • Quartz Glass Pellets: Higher-end weighted blankets tend to utilize quartz glass pellets due to their better weight distribution qualities and overall quality.

Construction Process

The construction of a weighted blanket typically involves the following steps:

  1. Choosing the Outer Fabric: The outer layer of the blanket can be made from various materials like cotton, fleece, or bamboo, depending on the desired feel and properties.
  2. Creating Pockets or Compartments: The chosen weighting material is contained within small pockets or compartments throughout the blanket. This prevents the weight from shifting to one side, ensuring even distribution.
  3. Filling the Compartments: Each pocket or compartment is carefully filled with the chosen weighting material (e.g. plastic pellets, sand, or quartz glass) to the desired weight specification.
  4. Sewing the Layers Together: The outer fabric and the inner layer containing the filled pockets are then sewn together to create a finished weighted blanket.

Table Summarizing Materials

Material Cost Weight Distribution Typical Use
Plastic Poly Pellets Cheaper Moderate Budget-friendly blankets
Sand Cheaper Moderate Budget-friendly blankets
Quartz Glass Pellets More Expensive Better High-quality, premium blankets

Importance of Even Weight Distribution

It's important that the weight in the blanket is distributed evenly to ensure its effectiveness and comfort. If the weight clumps in one area, it will not apply the same amount of deep pressure and could result in discomfort.

  • Benefits of Proper Distribution: This is achieved through the use of the small pockets or compartments as detailed above, which help keep the weighted materials evenly spread across the blanket.
  • Drawbacks of Poor Distribution: If the filling shifts around, the user may experience inconsistent pressure, and potentially decreased therapeutic benefits, making it important to opt for a well-constructed weighted blanket from a reputable manufacturer.

In conclusion, weighted blankets are crafted using a layered approach combining outer fabric, inner lining to create pockets and filler materials like sand, plastic, or glass pellets to create the desired weight. The quality and type of the filling material, and how it is distributed in the blanket greatly impacts the overall quality and functionality of the weighted blanket.

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