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What is Air Over Hydraulic?

Published in Braking Systems 2 mins read

Air-over-hydraulic braking systems use compressed air to power a hydraulic brake system, primarily found in medium-duty commercial vehicles. This combination provides enhanced braking power, leveraging the benefits of both air and hydraulic systems.

How Air-Over-Hydraulic Brakes Work

Air-over-hydraulic systems essentially act as an amplifier. Here's a breakdown of the process:

  1. Air Compressor: An engine-driven air compressor builds up compressed air in reservoirs.
  2. Air Pressure: When the driver presses the brake pedal, it activates an air valve.
  3. Master Cylinder Activation: The compressed air then acts on a hydraulic master cylinder.
  4. Hydraulic Pressure: The master cylinder generates hydraulic pressure, which is then transmitted through brake lines to the wheel cylinders or calipers.
  5. Braking Action: The wheel cylinders or calipers apply the brakes, stopping the vehicle.

Advantages of Air-Over-Hydraulic Systems

  • Increased Braking Power: Compressed air significantly increases the force applied to the hydraulic system, providing more powerful braking, especially for heavier vehicles.
  • Improved Control: The air assist allows for finer control over braking force, enhancing driver control.
  • Reliability: The combination offers a reliable braking solution for commercial applications.

Key Components

The main components of an air-over-hydraulic system include:

  • Air Compressor
  • Air Reservoir(s)
  • Brake Pedal Valve (Air Valve)
  • Air-Hydraulic Power Unit (Master Cylinder)
  • Hydraulic Brake Lines
  • Wheel Cylinders or Calipers

Licensing Requirement

It is important to note that in some jurisdictions, like Ontario, Canada, drivers operating vehicles equipped with air-over-hydraulic brakes may require an air brake endorsement on their driver's license.

Summary

In summary, air-over-hydraulic brakes are a system designed to amplify braking force using compressed air to actuate a hydraulic brake system, commonly used in medium-duty commercial vehicles requiring significant stopping power.

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