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How Do You Sand Broken Ceramic?

Published in Ceramic Repair 3 mins read

To sand broken ceramic, you can use a Dremel tool or hand sanding techniques to smooth rough edges and prepare the surface for repair or finishing. Here's a breakdown of both methods:

Sanding with a Dremel Tool

  1. Safety First: Wear safety glasses and a dust mask to protect yourself from ceramic dust.
  2. Choose the Right Attachment: Use a sanding drum or a fine-grit sanding disc attachment on your Dremel.
  3. Low Speed is Key: Set the Dremel to a low speed to prevent burning or overheating the ceramic.
  4. Light Pressure: Apply only light pressure and move the Dremel continuously over the area you want to sand. Avoid staying in one spot for too long.
  5. Inspect and Repeat: Check your progress frequently. If you notice any missed cracks or rough spots, repeat the process in those areas.
  6. Clean Up: After sanding, wipe away any ceramic dust with a damp cloth.

Hand Sanding

  1. Safety First: Wear a dust mask. Although hand sanding creates less dust than power tools, ceramic dust is harmful when inhaled.
  2. Start with Coarse Grit: Begin with 220-grit sandpaper to remove larger imperfections and smooth the rough edges.
  3. Move to Finer Grit: After the initial sanding, switch to 400-grit sandpaper to refine the surface and create a smoother finish.
  4. Wet Sanding (Optional): Wet sanding can help reduce dust and create an even smoother surface. Dip the sandpaper in water before sanding.
  5. Even Pressure: Apply even pressure and use circular motions to sand the ceramic.
  6. Inspect and Repeat: Regularly check the surface and repeat the process as needed until you achieve the desired smoothness.
  7. Clean Up: Wipe the ceramic with a damp cloth to remove any remaining dust.

Important Considerations:

  • Dust: Ceramic dust is harmful to breathe. Always wear a dust mask or respirator.
  • Fragility: Be careful not to apply too much pressure, as the ceramic may be fragile and break further.
  • Desired Finish: The grit of sandpaper you use will depend on the desired finish. Finer grits will create a smoother surface.

By following these steps, you can safely and effectively sand broken ceramic for repair or aesthetic purposes.

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