Cadbury Dairy Milk chocolate production at the factory involves a meticulous process, starting from the cocoa bean and ending with the iconic chocolate bar.
Step-by-Step Process
Here's a breakdown of the process, incorporating information from the provided reference:
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Cocoa Bean Preparation:
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Cleaning: Upon arrival at the Cadbury factories, cocoa beans are thoroughly cleaned to ensure purity. This removes any impurities and ensures that only the best quality beans are used.
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Roasting: The cleaned cocoa beans are then roasted to perfection. This crucial step enhances the rich, complex flavors of the beans.
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Chocolate Making Process: While the provided text focuses only on the bean prep, typical chocolate production (based on general industry knowledge) involves these additional steps:
- Grinding and Processing: The roasted cocoa beans are ground to create cocoa nibs, which are then processed into cocoa mass (cocoa liquor). This is the basic chocolate ingredient.
- Mixing Ingredients: The cocoa mass is combined with other ingredients like sugar, milk solids, and cocoa butter (often extra added to achieve the creamy melt of dairy milk), and sometimes additional flavors or emulsifiers to create chocolate.
- Refining: The mixture is then refined through rollers to create a smooth texture.
- Conching: This process further enhances the flavor and texture through controlled heating and mixing.
- Tempering: The chocolate is heated and cooled at a precise rate to ensure it has a glossy finish, a crisp snap, and is stable (does not melt too easily).
- Molding: The tempered chocolate is then poured into molds to create bars, shapes, or other products.
- Cooling: The molded chocolate is cooled to solidify.
- Demolding and Packaging: The hardened chocolate products are removed from their molds, inspected and wrapped.
Key Factors in Cadbury Production
- Purity: The initial cleaning of the cocoa beans is critical for ensuring the quality and purity of the final product.
- Flavor Development: Roasting the beans is a critical stage for flavor development which will be a unique feature for the product.
Table of Steps
| Step | Description |
|---|---|
| Cleaning | Raw cocoa beans are cleaned to remove impurities upon arrival at the factory. |
| Roasting | Cleaned beans are roasted to develop rich, complex flavors. |
| Grinding/Processing | Roasted beans are ground to nibs and processed to cocoa mass/liquor. |
| Mixing | Cocoa mass is combined with sugar, milk, cocoa butter and other ingredients. |
| Refining | The mix is refined to create a smooth texture. |
| Conching | Mixture is further processed for flavor and texture. |
| Tempering | Heating and cooling chocolate to proper temperature for snap and appearance. |
| Molding | The chocolate is poured into molds. |
| Cooling | Molded chocolate is cooled to harden. |
| Demolding/Packaging | The bars/shapes are removed from the mold and prepared for the consumer. |
This step-by-step process, with its focus on quality and flavor, is key to producing the smooth and creamy Cadbury Dairy Milk chocolate.
