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Cutting a Door Spindle: The Standard Method

Published in Door Hardware Repair 2 mins read

How Do You Cut a Door Spindle?

To cut a door spindle, you typically secure it firmly and use a hacksaw, paying careful attention to accurate measurement.

Based on common practice and the provided reference, cutting a door spindle is a straightforward task that requires careful measurement and the right tools. The process focuses on preparing the spindle correctly before making the cut.

Step-by-Step Process

Here is the standard method for cutting a door spindle, as described:

  1. Measure Carefully: Before cutting, you must measure the required length very carefully. This measurement needs to include the length of the spindle that sits between the two door handles, and also the length needed for the spindle to properly locate into the rear of both door handles. Taking this measurement precisely is critical.
  2. Secure the Spindle: Once you have your measurement and mark, place the spindle in a vice. Clamping the spindle firmly in a vice provides stability and ensures it does not move around while you are cutting, making the process safer and more accurate.
  3. Cut the Spindle: With the spindle held securely in the vice at your marked spot, cut it down with a hacksaw. A hacksaw with a blade suitable for metal is necessary as most door spindles are made of steel or other alloys. Saw through the spindle maintaining a steady hand and a straight cut.

Importance of Accurate Measurement

As stated in the reference, accurate measurement is crucial when cutting a door spindle. Measuring this correctly will prevent the it from being cut too short. If the spindle is cut too short, it will not properly engage with both door handles, meaning it cannot operate the latch mechanism effectively. Always measure twice and cut once.

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