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How to Choose a Resistor?

Published in Electronics Basics 4 mins read

Choosing the right resistor involves calculating the required resistance value, determining the power rating, and then selecting a resistor that meets those specifications, considering tolerance and other factors.

Step 1: Calculate the Required Resistance (R)

  • Use Ohm's Law: The foundation for resistor selection is Ohm's Law: R = V / I, where:

    • R is the resistance in ohms (Ω).
    • V is the voltage across the resistor in volts (V).
    • I is the current flowing through the resistor in amperes (A).
  • Determine Voltage and Current: Identify the voltage drop you need across the resistor and the current that must flow through it. These values are usually dictated by the circuit's design requirements.

    • Example: You need to limit the current through an LED to 20mA (0.02A) and have a voltage source of 5V. The LED has a forward voltage drop of 2V. The voltage across the resistor will be 5V - 2V = 3V. Therefore, R = 3V / 0.02A = 150Ω.

Step 2: Calculate the Power Rating (P)

  • Use the Power Formula: Calculate the power that the resistor will dissipate using one of the following formulas:

    • P = V * I (Power = Voltage * Current)
    • P = I² * R (Power = Current squared * Resistance)
    • P = V² / R (Power = Voltage squared / Resistance)
  • Select a Resistor with Adequate Power Rating: Choose a resistor with a power rating greater than the calculated power dissipation. A good rule of thumb is to double the calculated power dissipation for a safety margin.

    • Example (Continuing from above): Using P = V I, the power dissipated by the 150Ω resistor is P = 3V 0.02A = 0.06W. You should choose a resistor with a power rating of at least 0.12W (double 0.06W). Common power ratings are 1/4W (0.25W), 1/2W (0.5W), and 1W. In this case, a 1/4W resistor would be suitable.

Step 3: Choose the Resistor Type and Tolerance

  • Resistor Type: Consider the application and choose an appropriate resistor type. Common types include:

    • Carbon Film: General-purpose, low cost, suitable for many applications.
    • Metal Film: Higher precision and stability than carbon film, lower noise.
    • Wirewound: High power ratings, but can have significant inductance.
    • SMD (Surface Mount Device): Small size, used in surface mount technology.
    • Thick Film: Common in hybrid circuits.
  • Tolerance: Tolerance indicates the accuracy of the resistor's value. Common tolerances are 1%, 5%, and 10%. Choose a tolerance appropriate for your application. A lower tolerance (e.g., 1%) means higher precision and a more accurate resistance value.

  • Other Considerations:

    • Temperature Coefficient: How much the resistance changes with temperature. Important for applications where temperature variations are significant.
    • Voltage Rating: The maximum voltage the resistor can withstand without damage.
    • Physical Size: Ensure the resistor fits within the available space in your circuit.

Summary Table

Parameter Description How to Determine
Resistance (R) The opposition to current flow, measured in Ohms (Ω). Ohm's Law: R = V / I
Power Rating (P) The maximum power the resistor can dissipate without overheating, measured in Watts (W). P = V I, P = I² R, or P = V² / R. Choose a resistor with a power rating significantly higher than calculated.
Tolerance The allowable deviation from the stated resistance value, expressed as a percentage. Based on application requirements. 1% is more precise than 5% or 10%.
Resistor Type Carbon film, metal film, wirewound, etc. Each type has its own characteristics regarding precision, power rating, and cost. Based on application requirements (e.g., precision, power, size).
Voltage Rating The maximum voltage that can be applied across the resistor. Must be higher than the maximum voltage that will be present across the resistor in the circuit.

By following these steps, you can effectively choose the correct resistor for your electronic circuit.

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