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What are cylinder liners made of?

Published in Engine Materials 2 mins read

Cylinder liners are primarily made of special alloy cast iron.

These essential components in engines, particularly multi-cylinder diesel engines, serve as the inner surface of the cylinder where the piston moves. Their composition is crucial for durability and performance under demanding conditions.

Material Composition and Properties

Based on the provided reference, cylinder liners are constructed from special alloy cast iron. This material is specifically chosen for its advantageous properties in this application.

A key characteristic highlighted is its higher abrasion resistance when compared to gray cast iron that contains flake graphite. This enhanced resistance is vital for withstanding the constant friction and wear caused by the movement of the piston rings against the cylinder wall at high speeds and temperatures.

Why This Material?

The operational environment inside an engine cylinder is extremely harsh, involving:

  • High temperatures
  • High pressures
  • Constant mechanical friction
  • Exposure to combustion byproducts

To endure these conditions and maintain a reliable sliding surface for the piston, the material must possess excellent wear resistance and strength. The special alloy cast iron fulfills this requirement by offering superior protection against abrasion compared to standard cast iron types.

Comparison of Materials

Here is a simple comparison based on the abrasion resistance property mentioned in the reference:

Material Type Abrasion Resistance Property (Relative)
Special alloy cast iron Higher
Gray cast iron with flake graphite Lower (compared to special alloy)

This difference in abrasion resistance is a primary reason why special alloy cast iron is preferred for cylinder liners to ensure a longer lifespan and reliable performance of the engine.

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