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How to Splice Fiber Optic Cable?

Published in Fiber Splicing 3 mins read

Fiber optic cable splicing involves joining two optical fibers together, allowing light signals to pass through with minimal loss. According to the provided reference, fusion splicing is a common method which uses heat to fuse the ends of the fibers together. Here's a simplified breakdown of the process:

Fusion Splicing Steps

The reference video outlines an 11-step process. While specific details may vary slightly depending on the equipment, the general steps are as follows:


1. Fiber Preparation

  • Stripping: Remove the outer protective coatings of the fiber, carefully exposing the bare glass fiber.
  • Cleaning: Clean the bare fiber with an appropriate cleaning solution to remove any dirt or debris that could interfere with the splice.
  • Cleaving: Use a precision cleaver to create a clean, flat, and perpendicular end face on each fiber. This is crucial for a good splice.

2. Fusion Splicing

  • Loading: Carefully load the prepared fibers into the fusion splicer.
  • Alignment: The fusion splicer automatically aligns the two fibers using precise optical systems and fine motor control.
  • Fusion: An electric arc is generated between two electrodes, melting the fiber ends. The splicer precisely moves the fibers together, fusing them into a single continuous strand.
  • Inspection: The splicer checks the splice for quality and estimates signal loss.

3. Protection

  • Reinforcing: Place a heat-shrinkable splice protection sleeve over the fused area.
  • Heating: The splicer heats the sleeve, providing additional mechanical protection and insulation to the splice point.

Table: Fusion Splicing Steps

Step Description
Prep Stripping, cleaning and cleaving the fibers to prepare them for splicing.
Load Place prepared fibers into fusion splicer.
Align Splicer aligns fibers using precise optical systems.
Fuse Electric arc melts fibers, joining them into a single strand.
Inspect Check the splice for quality and estimated signal loss.
Protect Reinforce splice area with a heat-shrink sleeve.


Important Considerations

  • Cleanliness: Maintaining a clean environment and keeping the fibers spotless is critical for a successful splice.
  • Precision: Each step requires precision handling and equipment to ensure a low-loss connection.
  • Training: Fusion splicing requires training and experience for optimal results.

This approach to splicing provides a durable and effective method for connecting fiber optic cables, as the reference video indicates.

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