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How to Sand Between Top Coats

Published in Finishing Techniques 2 mins read

Sanding between top coats is a crucial step to ensure a smooth, level, and well-adhered finish. The process involves using fine grits and a light touch primarily for smoothing, not flattening the surface.

Sanding serves two main purposes in the finishing process:

  • Smoothing: It knocks down any raised grain, dust nibs, or imperfections from the previous coat, leaving a smooth surface for the next layer.
  • Adhesion: It creates a fine "tooth" or microscopic scratches that allow the subsequent coat to bond better to the surface.

The Method: Smoothing with Fine Grit

At this stage, the goal is primarily smoothing the previous coat. According to one method, there is no need to use a sanding block as you are not flattening the surface. Instead, a flexible approach works well for contours and tight spots.

A highly effective technique involves creating a simple sanding pad:

  1. Material: Use P320-grit stearated paper. Stearated paper resists clogging, which is common when sanding finishes.
  2. Preparation: Make a pad by folding a quarter sheet of this paper into thirds.
  3. Application: This folded pad works best for sanding by hand, allowing you to easily get into corners and other tight areas.

Key Principles:

  • Grit Size: Use fine grits, typically P320 or finer, depending on the finish and desired smoothness.
  • Touch: Apply a light touch. Excessive pressure can cut through the finish, requiring repairs.
  • Coverage: Sand the entire surface evenly, focusing on removing any imperfections.
  • Cleaning: After sanding, thoroughly remove all dust before applying the next coat. A vacuum followed by a tack cloth is recommended.

Materials

Material Description Purpose
P320-grit stearated paper Fine grit sandpaper with coating Smoothing finish, resisting cloggin
Quarter sheet Standard sandpaper size Convenient size for folding into a pad

Using a folded pad of P320-grit stearated paper with a light touch is an effective way to smooth the surface and prepare it for the next coat, especially in areas where a block is cumbersome.

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