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How do you calculate pressure drop in a tank?

Published in Fluid Mechanics 4 mins read

Calculating pressure drop in a tank depends on the specific scenario and what's causing the pressure drop. Here's a breakdown of common scenarios and how to approach the calculation:

1. Pressure Drop Due to Fluid Head:

This is the most straightforward scenario. The pressure at the bottom of a tank due to the weight of the fluid above is calculated as follows:

  • Formula: ΔP = ρ g h

    • ΔP = Pressure drop (Pascals or psi)
    • ρ = Fluid density (kg/m³ or lb/ft³)
    • g = Acceleration due to gravity (9.81 m/s² or 32.2 ft/s²)
    • h = Height of the fluid column (m or ft)
  • Explanation: This formula directly calculates the pressure exerted by a column of fluid. It represents the difference in pressure between the top surface of the fluid and a point at a certain depth (h) within the fluid.

Example: A water tank has a water level of 10 meters. The pressure drop at the bottom of the tank due to the water head is:

ΔP = 1000 kg/m³ 9.81 m/s² 10 m = 98,100 Pa (or 98.1 kPa)

2. Pressure Drop Due to Outflow (Discharge):

When fluid flows out of a tank, the pressure drop depends on the flow rate, the size of the outlet, and the fluid properties. This scenario often involves applying Bernoulli's equation and considering frictional losses. The calculation is significantly more complex.

  • Considerations:

    • Flow Rate (Q): The volume of fluid leaving the tank per unit time.
    • Outlet Diameter (D): The size of the opening through which the fluid exits.
    • Fluid Viscosity (μ): A measure of the fluid's resistance to flow.
    • Pipe Length and Fittings: If the outlet is connected to a pipe, the length and any bends or valves (fittings) contribute to frictional losses.
    • Reynolds Number (Re): Determines if the flow is laminar or turbulent. Re = (ρ v D) / μ, where v is the fluid velocity.
  • General Approach (Simplified):

    1. Calculate Fluid Velocity (v): v = Q / A, where A is the cross-sectional area of the outlet (A = π * (D/2)²).
    2. Estimate Friction Factor (f): This depends on the Reynolds number and the pipe's roughness. For laminar flow (Re < 2000), f = 64/Re. For turbulent flow, you'll need to use a Moody chart or empirical equations like the Colebrook equation to find f.
    3. Calculate Head Loss (hL): hL = f (L/D) (v²/2g), where L is the length of the pipe (if any). Add minor losses for fittings using loss coefficients (K): hL_fittings = ΣK * (v²/2g).
    4. Calculate Pressure Drop: ΔP = ρ g (hL + hL_fittings). This represents the pressure drop due to frictional losses in the outlet pipe. The pressure at the outlet relative to the top surface of the tank will also consider the height difference, as in scenario 1.
  • Note: This is a simplified overview. Accurately calculating pressure drop in outflow scenarios often requires specialized software or more detailed analysis, particularly for complex piping systems. Computational Fluid Dynamics (CFD) can also be used for very complex tank geometries and flow patterns.

3. Pressure Drop Due to Changes in Fluid Level (Filling or Emptying):

As the fluid level in a tank changes, the pressure at a specific point within the tank will also change. The pressure change is directly proportional to the change in fluid level, using the same formula as in scenario 1: ΔP = ρ g Δh, where Δh is the change in height.

In summary, the method for calculating pressure drop in a tank depends heavily on what is causing the pressure change. The fluid head is straightforward to calculate. Outflow scenarios are more complex and require considerations of flow rate, viscosity, and frictional losses.

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