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What Gases Are Used in Controlled Atmosphere Packaging?

Published in Food Packaging 3 mins read

The primary gases used in controlled atmosphere packaging are carbon dioxide and nitrogen, or mixtures of the two.

Understanding Controlled Atmosphere Packaging (CAP)

Controlled Atmosphere Packaging (CAP) is a food preservation method that involves modifying the atmosphere within a package to extend the shelf life of products, especially perishable items. This is achieved by controlling the levels of specific gases within the packaging.

Common Gases Used in CAP

Here's a closer look at the gases commonly used in CAP, as outlined in our reference:

  • Carbon Dioxide (CO2): Carbon dioxide is a vital gas in controlled atmosphere packaging due to its ability to inhibit the growth of many spoilage microorganisms. Higher concentrations of CO2 can slow down the rate of respiration and enzymatic reactions in fresh produce, thus extending their freshness.

  • Nitrogen (N2): Nitrogen is an inert gas used in CAP to displace oxygen. It provides an anaerobic atmosphere, which slows down the growth of microorganisms that require oxygen to thrive. Nitrogen doesn't directly impact the muscle tissue or the microflora but creates an environment unsuitable for spoilage.

    • Note: Nitrogen is often used in combination with carbon dioxide.

Why These Gases Are Chosen

The choice of gases in controlled atmosphere packaging depends on the product being packaged and the desired shelf-life extension.

  • Inertness of Nitrogen: Its inert nature prevents oxidation, which can cause quality degradation.
  • Antimicrobial Properties of Carbon Dioxide: CO2 inhibits microbial growth effectively.
  • Combination of Both: A mix of both gases creates an atmosphere that both restricts aerobic microbial growth and reduces metabolic activity of the packaged product.

Examples of CAP Applications

CAP is widely used in:

  • Meat and Poultry: To reduce microbial growth and maintain the quality of muscle tissue.
  • Fresh Produce: To extend the shelf life by slowing down ripening and reducing spoilage.
  • Seafood: To prevent spoilage and maintain the freshness of fish and shellfish.

Considerations in CAP

  • The right gas mix needs to be determined based on the food type.
  • Packaging materials must have a low gas permeability to maintain the modified atmosphere.
  • Constant monitoring and control of the atmospheric conditions is required to ensure effectiveness.

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