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How are Spiral Hair Bands Made?

Published in Hair Accessories Manufacturing 2 mins read

Spiral hair bands, known for their unique shape and gentle hold, are produced through a specific manufacturing process involving forming, setting, separating, cutting, and fusing the material.

While the complete process involves several stages, key steps in creating these popular accessories include heat-setting the spiral shape, separating the threads, and then finishing them by cutting and fusing.

Key Steps in Making Spiral Hair Bands

Based on manufacturing processes, particularly as shown in video references detailing spiral hair band production, the final stages involve setting the shape and preparing the bands for packaging. Here are some crucial steps observed in the making of spiral hair bands:

  1. Setting the Shape: Spirals are placed in an oven. This heat treatment helps to permanently set their unique coiled shape, ensuring they retain their elasticity and form after being stretched.
  2. Separating Threads: After the heat setting and subsequent cooling, the individual spiral threads are carefully separated from each other.
  3. Cutting and Fusing: The separated spiral threads are then cut to the desired size for the hair band. The ends are typically fused together, often using heat or ultrasonic welding, to create a closed loop that forms the final hair band.

These steps are essential for transforming the initial spiral material into the finished, functional hair bands you use daily. The precision in setting the shape and fusing the ends contributes to the durability and performance of the band.

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