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How to Sew Fleece Together by Hand?

Published in Hand Sewing Fleece 5 mins read

Sewing fleece by hand is a straightforward process that allows you to create cozy projects like blankets, pillows, or garments. A common goal when hand sewing fleece is to make the seam as invisible or "seamless" as possible, leveraging the fabric's soft, fluffy texture. This can often be achieved using simple stitches combined with specific techniques to hide the join.

Materials You'll Need

Before you start sewing, gather your supplies. Having the right tools makes the process smoother.

Item Purpose
Fleece fabric Your main material.
Sharp scissors For clean, accurate cuts.
Sewing needle A standard hand sewing needle.
Thread Polyester thread is recommended; match color to fleece.
Pins or clips To hold fabric layers together.

Preparing Your Fleece

Proper preparation ensures a neater seam.

  1. Cut Your Fabric: Use sharp scissors to cut your fleece pieces. Fleece can shed fibers, especially along cut edges.
  2. Align Edges: Place the edges of the fleece pieces you want to join together. You can align them edge-to-edge or overlap them slightly depending on your desired seam type. For a "seamless" look, aligning edges side-by-side is often preferred.
  3. Secure Layers: Use pins or sewing clips to hold the edges together securely along the length of the seam you plan to sew.

Hand Sewing Fleece for a Hidden Seam

To create a seam that is "almost seamless" on fleece by hand, the goal is often to make stitches that disappear into the fabric's nap. A common method is to use a stitch that joins the edges closely and then manipulate the fabric fibers to cover the stitches.

One effective approach involves using a stitch that catches the edges securely without creating a bulky ridge. While various stitches can be used, a technique aiming for a seamless finish often involves working stitches right along or just inside the edge.

The "Seamless" Technique

A technique for sewing fleece by hand, sometimes referred to as an "Almost Seamless Fleece Stitch," is good for hiding your seams, particularly useful for projects where you don't want the join to be visible, such as on a puppet or a garment exterior. The principle is to join the edges tightly and then use the fleece's fluffy nature to conceal the stitch line.

Here's how you can approach this:

  1. Thread Your Needle: Use a single or double strand of thread. A double strand is stronger but can be more visible; a single strand is less visible but may require smaller, closer stitches. Knot one end.
  2. Start Stitching: Bring your needle up from the back of one fleece piece, very close to the edge.
  3. Join the Edge: Align the second fleece piece's edge next to the first. Take the needle and pass it through the edge of the second fleece piece, directly across from where you exited the first piece. Keep your stitches small and consistent, working along the seam line.
  4. Tighten Stitches: Pull the thread taut after each stitch or every few stitches to bring the edges of the fleece together tightly. The goal is for the edges to meet snugly, allowing the fabric's nap to mingle across the join.
  5. Continue Along the Seam: Repeat the process, taking small stitches that alternately pass through the edges of the two fleece pieces, working your way down the seam line. Keep the stitches relatively close together to ensure a strong, secure join.

Hiding the Seam

Once you have sewn the seam, the stitches might still be slightly visible. This is where a crucial finishing step comes in, especially highlighted in techniques for hiding your seams on fleece:

  • Fluff the Fibers: After completing the stitch line, you can take your needle (or even just your finger) and fluff up the little fibers that are in between the two pieces of fleece right along the seam. Gently tease the cut fibers outwards and over the stitch line. This helps the fluffy nap of the fleece fabric cover the stitches and the join itself, helping to hide it a little bit more.

By carefully stitching and then using this fluffing technique, you can make the hand-sewn seam on fleece significantly less noticeable, achieving an almost seamless appearance.

Tips for Hand Sewing Fleece

  • Use Quality Thread: Polyester thread is durable and less likely to break than cotton thread, which is important for stretchy fleece.
  • Don't Pull Too Tight: While you want the edges to meet snugly, pulling the thread too tight can cause the fabric to pucker.
  • Test Stitch: If unsure about your stitch or tension, practice on scrap pieces first.
  • Manage Shedding: Fleece can shed, especially when cut. Have a lint roller handy.

By following these steps and incorporating the technique of fluffing the fibers into the seam, you can effectively sew fleece together by hand and achieve a beautifully hidden join.

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