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How do you straighten a panel saw?

Published in Hand Tools 2 mins read

Straightening a panel saw involves a process of carefully bending the saw plate back into alignment, often using a hammer and specialized tools. The general approach is to identify the bend or flex, and then apply force in the opposite direction until the saw is relatively straight. This often requires repeated viewing and adjustments.

Here's a more detailed breakdown:

  1. Identify the Bend: Hold the saw up and view down the length of the blade to identify the areas where it's bent or twisted. This is a crucial first step.

  2. Apply Corrective Force: Use a hammer and anvil, or specialized saw straightening tools (which function similarly), to apply controlled force to the blade in the opposite direction of the bend. The reference video shows this being done by hammering carefully.

  3. Check and Repeat: After each application of force, re-check the straightness of the blade. This is an iterative process, requiring small adjustments and repeated checks. It's important to work slowly and carefully to avoid over-correcting.

  4. Sight Down the Blade: Continue sighting down the blade and making adjustments until the blade appears as straight as possible.

Keep in mind that this process requires patience and a delicate touch. It's possible to damage the saw plate if too much force is applied, so small, controlled adjustments are key.

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