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How Do You Connect Metal Duct Pipes?

Published in HVAC Ductwork 2 mins read

Connecting metal duct pipes involves several methods, depending on the type of ductwork and the desired level of sealing. A common method for connecting sections of round metal duct uses the crimped end of one section to fit inside the uncrimped end of another and securing the seam. Here's a breakdown of one common method:

Connecting Round Metal Duct Pipes with Seams

This method focuses on connecting sections of round metal duct that have a longitudinal seam running along their length.

  1. Prepare the Seam: Use a flathead screwdriver to gently open the lip of the seam slightly, if necessary, to facilitate joining.

  2. Engage the Seam: Start at the crimped end of the duct section. Work the seam together like a zipper, carefully aligning the edges.

  3. Secure and Close: Hold the joined seam together with one hand (or use large rubber bands for added stability). Continue moving down the pipe as the seam progressively snaps together.

  4. Finalize the Connection: When you reach approximately the halfway point of the seam, it should fully snap closed. This creates a secure mechanical connection along the length of the duct.

Additional Considerations:

  • Sealing: After mechanically connecting the duct sections, you'll typically need to seal the seams with foil tape or duct sealant to prevent air leaks. This is crucial for maintaining energy efficiency.

  • Other Connection Methods: Depending on the specific application and type of ductwork, other methods exist, such as using slip connectors, flanges, or specialized couplings.

  • Safety: Always wear appropriate personal protective equipment (PPE), such as gloves, when working with metal ductwork to avoid cuts and abrasions.

  • Building Codes: Ensure your ductwork installation complies with local building codes and regulations.

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