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What are the Design Return Air Temperatures?

Published in HVAC Systems 2 mins read

The ideal design return air temperature isn't a fixed number, but rather is related to the supply air temperature. The key is to aim for a temperature difference between the supply and return air of between 16 and 22 degrees Fahrenheit.

In more detail:

  • The Relationship: HVAC system design focuses on the difference between the air being supplied into a space and the air being returned to the system for reconditioning. This difference is crucial for efficient heating and cooling.

  • Ideal Range: A temperature difference of 16-22°F generally indicates that the HVAC system is operating effectively. A smaller difference might suggest the system is undersized, has airflow problems, or is losing efficiency. A much larger difference could indicate other issues, such as a malfunctioning compressor or blocked airflow in the supply.

  • Example Scenario:

    • If your design supply air temperature is 55°F, your design return air temperature should be between 71°F and 77°F.
    • If your design supply air temperature is 65°F, your design return air temperature should be between 81°F and 87°F.
  • Factors Affecting Return Air Temperature: While aiming for that 16-22°F difference, several factors can influence the actual return air temperature:

    • Building Insulation: Better insulation minimizes heat gain in summer and heat loss in winter, affecting the return air temperature.
    • Occupancy: More people in a space generate more heat.
    • Equipment: Heat-generating equipment (computers, machinery, etc.) contributes to the overall heat load.
    • External Climate: The outside temperature directly impacts the load on the HVAC system.
    • Airflow Issues: Restricted airflow from clogged filters, closed vents, or ductwork problems can affect the return air temperature.
  • Monitoring and Adjustment: Regularly checking the supply and return air temperatures can help identify potential problems and ensure the HVAC system operates efficiently. A professional HVAC technician can diagnose and address any issues that arise.

In summary, the design return air temperature isn't a specific setpoint, but rather determined in relation to the supply air temperature, aiming for a difference of 16-22°F for optimal HVAC system performance.

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