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How do you bleed an air hydraulic cylinder?

Published in Hydraulic Systems Maintenance 2 mins read

Bleeding an air hydraulic cylinder involves removing trapped air to ensure smooth and efficient operation. Here's a step-by-step guide:

Steps to Bleed an Air Hydraulic Cylinder

  1. Position for Air Release: The primary goal is to move the trapped air to the bleed valve, typically located at the top of the cylinder.

  2. Extend the Cylinder Fully: Fully extend the cylinder and leave it in this position for a while. This allows the air bubbles to rise to the highest point within the cylinder. According to the reference, allowing the air to rise is crucial for effective release.

  3. Partially Close the Cylinder: Once you're confident that the air has risen, slightly retract the cylinder. This keeps the air concentrated at the top, near the bleed valve.

  4. Open the Bleed Valve: Carefully open the bleed valve. You should hear air escaping.

  5. Close the Bleed Valve: When hydraulic fluid starts to come out instead of air, immediately close the bleed valve. This indicates that all (or most of) the air has been purged.

  6. Test the Cylinder: Cycle the cylinder a few times to verify that the bleeding process was successful and the cylinder operates smoothly without any jerky movements or noise.

Why Bleeding is Important

Trapped air in a hydraulic system can cause:

  • Spongy Cylinder Movement: Air is compressible, unlike hydraulic fluid.
  • Reduced Efficiency: Less force is transmitted to the load.
  • Overheating: Air can cause increased friction and heat generation.
  • Damage to Components: Air can cause cavitation, which can erode internal components.

By following these steps, you can effectively bleed your air hydraulic cylinder and maintain its optimal performance.

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