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What is Considered High Pressure in Hydraulics?

Published in Hydraulic Systems 2 mins read

In hydraulics, high pressure is generally considered to be a pressure range above 450 bar. This level of pressure is necessary for specific applications requiring significant force and precision.

Understanding Hydraulic Pressure Ranges

Hydraulic systems operate within a broad range of pressures. The specific pressure needed is determined by the tasks the system performs. While lower pressures are suitable for light-duty tasks, applications needing substantial power or precise movements will demand higher pressures.

High Pressure Applications

High pressure, particularly above 450 bar, is used in situations where:

  • Heavy weights need to be moved: For instance, construction equipment like cranes and excavators rely on high pressure hydraulics to lift and manipulate very heavy loads.
  • Powerful movements need to be carried out: This can include industrial machinery, presses, and material handling equipment where substantial force is needed.
  • Precision is required in tight spaces: In smaller hydraulic actuators and systems used in robotics and manufacturing, high pressure may be necessary to maintain precision within compact spaces.

In essence, higher pressure allows hydraulic systems to exert greater force with smaller actuators, making them efficient for heavy-duty and compact applications. The use of high-pressure systems provides powerful, controlled movement. For context, a bar is a unit of pressure, where 1 bar is equal to 100,000 Pascals.

Pressure Range Table

Pressure Range Description
Low Generally below 100 bar; used for light-duty applications such as control systems
Medium Usually between 100 bar and 450 bar; often used in general machinery and less demanding power transmission
High Typically above 450 bar; needed for heavy lifting, powerful actuation, and precision in compact spaces

Therefore, when discussing "high pressure" in hydraulics, the reference point is usually anything above the 450 bar threshold.

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