askvity

How are iron objects prevented from corrosion?

Published in Iron Corrosion Prevention 3 mins read

Iron objects can be effectively protected from corrosion, commonly known as rusting, through various methods that create a barrier between the metal surface and the corrosive environment. The primary goal is to prevent contact with oxygen and moisture, which are necessary for rust formation.

Based on the provided information, several techniques are employed to prevent the rusting of iron:

Methods for Preventing Iron Corrosion

Here are some common ways to prevent iron from corroding, utilizing approaches that shield the iron surface:

Applying Protective Coatings

One of the simplest and most widely used methods involves applying a protective layer directly onto the iron surface. This layer acts as a physical barrier, preventing moisture and oxygen from reaching the iron.

  • Painting: Applying a layer of paint to the iron surface seals it off from the atmosphere. This is a very common method for protecting structures like bridges, vehicles, and fences.
  • Oiling: Coating iron objects with oil, especially moving parts, prevents rust by creating a hydrophobic layer that repels water. This is often used for tools and machine parts.
  • Greasing: Similar to oiling, applying grease provides a thicker, more durable protective layer, suitable for machinery and stored metal goods.
  • Varnishing: Applying varnish offers a clear protective coating, often used on decorative ironwork or surfaces where the metal's appearance needs to be preserved while preventing rust.

Galvanisation

Galvanisation is a specific and highly effective method involving the coating of iron with a thin layer of zinc. This technique protects the iron in two ways:

  • Barrier Protection: The zinc layer acts as a physical barrier.
  • Sacrificial Protection: Zinc is more reactive than iron, meaning it corrodes first, protecting the iron underneath even if the coating is scratched. This is why galvanised iron is widely used in outdoor applications like roofing sheets and pipes.

Coating with Noncorrosive Substances

Another approach involves coating the iron with materials that themselves do not corrode and can form a protective layer.

  • Coating with Carbon: While the provided reference specifically mentions coating with a noncorrosive substance like carbon, this method generally refers to applying inert materials or creating surface treatments that prevent oxidation. Other methods might involve coating with plastics or other non-reactive elements depending on the application. The key is using a material that does not degrade or react with the environment in a way that exposes the iron.

By implementing these methods, the lifespan of iron objects is significantly extended, and their structural integrity is maintained.

Related Articles