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How to melt copper wire for jewelry?

Published in Jewelry Making 2 mins read

Melting copper wire for jewelry requires high heat and proper equipment. Here's a breakdown of the process, based on the provided reference:

Steps to Melt Copper Wire for Jewelry Making

  1. Prepare the Crucible: Begin by filling a bucket with sand and pushing an iron cup (which acts as a crucible) into the sand to stabilize it. This creates a safe and stable base for melting.
  2. Load the Crucible: Add pieces of scrap copper wire into the crucible. Make sure the pieces are small enough to fit comfortably.
  3. Apply Heat: Position a torch to heat the copper pieces.
  4. Melt the Copper: Direct the torch flame at the edges of the copper pieces first, gradually moving the torch towards the center. Copper melts at approximately 1,984 degrees Fahrenheit.

Important Considerations:

  • Safety: Wear appropriate safety gear, including eye protection and heat-resistant gloves, throughout the entire process.
  • Ventilation: Ensure the melting process is carried out in a well-ventilated area to avoid inhaling harmful fumes.
  • Torch Type: A propane or MAPP gas torch is typically used for melting copper. Ensure the torch is powerful enough to reach the required temperature.
  • Crucible Material: While the reference mentions an iron cup, specialized crucibles made from graphite or ceramic are commonly used in jewelry making for their superior heat resistance and to minimize contamination.
  • Example: To melt small pieces of copper wire you can place the pieces into the iron cup(crucible), apply the flame from the edge and work your way to the center.

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