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How to Remove Air Bubbles From Laminated Paper

Published in Lamination Repair 3 mins read

You can effectively remove air bubbles from laminated paper by using different techniques depending on the size of the bubble.

Removing air bubbles from laminated documents or photos helps maintain their clarity and extends their lifespan. While some bubbles are tiny and barely noticeable, larger ones can obscure content and look unsightly. Fortunately, there are straightforward methods to address them.

Tackling Small Bubbles

For smaller air pockets, a combination of heat and pressure is the recommended approach. This method helps the laminate become more pliable, allowing the trapped air to be smoothed out.

Here's how to handle small bubbles:

  • Heat the Area: In case of a small bubble, heat the area of the bubble properly for a minute with a hot air gun. Ensure the heat is distributed evenly over the bubble and the surrounding laminate. (Note: A hair dryer on a high heat setting can sometimes be used as an alternative, but a heat gun provides more targeted heat).
  • Apply Pressure: Once heated, press the area with a damp cloth with both hands in a semi-circular motion. Apply firm but gentle pressure, working from the edges of the bubble towards the nearest open edge of the laminate (if possible) or simply spreading outwards. The damp cloth helps protect the laminate surface from direct heat and aids in cooling while pressing.

This process essentially reheats the adhesive slightly, allowing the trapped air to be pushed out as the laminate cools and re-adheres firmly to the paper.

Addressing Large Bubbles

Larger bubbles often contain too much air to be simply smoothed out with heat and pressure alone without risking damage or creasing the paper underneath. For these, creating a small escape route for the air is necessary.

Follow these steps for large bubbles:

  • Pierce the Bubble: In the case of a big bubble, take a small, thin nail and pierce it in the bubble. The key is to create a small, inconspicuous hole.
  • Release the Air: Gently press down on the bubble, working the air towards the hole you created.
  • Smooth the Area: Once the air is expelled, gently press the area flat. You can use a flat, hard object like a credit card or a bone folder to carefully smooth the area around the puncture, ensuring the laminate lays flat against the paper.
  • Avoid Damage: Be cautious without damaging the laminate itself beyond the small puncture required to release the air.

Using a very fine needle or pin can also work for piercing, offering a smaller hole. The goal is to make the puncture as small as possible while still allowing the trapped air to escape easily.

By applying these targeted techniques based on the size of the air bubble, you can effectively restore the smooth finish of your laminated paper.

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