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How Do You Get Laminate Out of a Laminator?

Published in Laminator Maintenance 4 mins read

Getting laminate out of a laminator, especially if it's jammed, often requires careful handling and following specific procedures, while crucially avoiding damaging the machine's rollers.

If your laminate pouch has gone through successfully, you simply retrieve it from the output tray. However, if the laminate is stuck or tangled, you need to address a jam.

Removing Jammed Laminate

A jammed laminate pouch is a common issue. The process to remove it varies slightly depending on your laminator model, but there are general steps and important precautions to take.

Key Safety Precaution: When removing a project that is tangled in the rollers, it is highly recommended never to use a blade to cut it off. If you cut the roller, it will affect all your laminating projects. This advice comes from video guidance on how to unjam a pouch laminator.

Here are common approaches for dealing with a laminate jam:

  • Use the Reverse Function: Many modern laminators have a reverse button. Pressing this button will rotate the rollers backward, potentially allowing you to pull the laminate pouch back out the input slot.
  • Manual Extraction: If there's no reverse function or it doesn't work, you may need to gently pull the laminate out. Wait for the laminator to cool down slightly if it's hot. Pull straight and gently from the output side, or carefully from the input side if more of the pouch is visible there. Avoid forceful tugging, as this can damage the rollers or internal components.
  • Consult the Manual: Your laminator's user manual is the best resource for specific troubleshooting steps, including jam removal instructions unique to your model. It might have a specific lever or access point for clearing jams.
  • Power Cycle: Sometimes, turning the machine off, waiting a few minutes, and turning it back on can help reset the mechanism, although this is less likely to remove a jam and more for minor feed issues.

Steps to Handle a Laminator Jam:

  1. Turn Off and Unplug: Always power off and unplug the laminator before attempting to clear a jam. This prevents electric shock and stops the rollers from moving unexpectedly.
  2. Assess the Situation: Carefully examine where the laminate is stuck. Is it just entering the rollers, halfway through, or wrapped around them?
  3. Attempt Reversal (if available): If your machine has a reverse button, try using it while gently assisting the pouch movement.
  4. Gentle Manual Pull: If reversal isn't an option or fails, try pulling the pouch gently and steadily. Pull in the direction the laminate was intended to travel (forward) or backward if using a reverse function.
  5. Check the Manual: Look up jam clearing instructions for your specific laminator model.
  6. Cool Down: If the pouch is wrapped around a hot roller, allowing the machine to cool might make the material less pliable and easier to remove, but be patient.
  7. Avoid Cutting Rollers: Never use a sharp object like a blade directly on the rollers to cut the jammed pouch, as this will permanently damage the rollers and ruin future laminations, as highlighted in laminator maintenance advice. You might be able to carefully cut the pouch material away from the rollers if necessary, but roller contact must be avoided.

Remember that patience is key when removing a jam. Forcing the laminate can cause damage that is more costly to fix than the laminate pouch itself.

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