Copper grease is primarily used as an anti-seize compound to prevent fasteners and other components from seizing or corroding together. It's applied in a thin layer during assembly.
Here's a breakdown of how to use copper grease effectively:
1. Preparation:
- Clean the surfaces: Ensure the threads of the screw or bolt, as well as the mating surface, are clean and free from dirt, rust, and old grease. Use a wire brush or solvent cleaner if necessary.
- Gather materials: You'll need the copper grease, an applicator (a small brush, cotton swab, or even your finger - wearing gloves is recommended), and the components you're assembling.
2. Application:
- Apply a thin layer: Using your applicator, apply a thin, even layer of copper grease to the threads of the bolt or screw. Avoid applying excessive amounts, as this can attract dirt and debris. A little goes a long way.
- For other components: If applying to other mating surfaces (e.g., the back of brake pads), apply a thin, even layer to the contact points.
3. Assembly:
- Assemble the components: Assemble the components as you normally would, tightening the fasteners to the specified torque. The copper grease will provide lubrication during tightening and prevent galling or seizing.
4. Benefits:
- Prevents seizing: The primary benefit of copper grease is preventing seizing, making disassembly easier in the future. This is especially important in high-temperature environments or where corrosion is a concern.
- Protects against corrosion: Copper grease acts as a barrier against moisture and other corrosive elements, helping to prevent rust and corrosion.
- Provides lubrication: It provides lubrication during assembly, reducing friction and wear.
- Sealant: As the short answer referenced, copper grease also acts as a sealant against water ingress.
Examples of Uses:
- Spark plug threads: Prevents spark plugs from seizing in the cylinder head.
- Exhaust manifold bolts: Prevents exhaust manifold bolts from seizing due to high temperatures.
- Brake components: Reduces brake squeal and prevents brake pads from seizing in the calipers.
- Wheel nuts/bolts: Makes removing wheels easier, especially after exposure to road salt.
- Lamp assemblies: Lubricates screw threads making lamp replacements easier.
Important Considerations:
- Avoid contact with brake rotors/discs: Keep copper grease away from brake rotors/discs, as contamination can reduce braking performance.
- Use sparingly: Excessive use can attract dirt and debris.
- Wear gloves: Copper grease can be messy, so it's best to wear gloves during application.
- Alternative Anti-Seize Compounds: While copper grease is common, there are other anti-seize compounds available, like nickel-based or ceramic-based options, that may be better suited for certain applications or materials. Research the best choice for your specific needs.
By following these steps, you can effectively use copper grease to prevent seizing, protect against corrosion, and make future maintenance easier.