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How do people make hot glue sticks?

Published in Manufacturing Processes 2 mins read

Hot glue sticks are made by combining polymers and additives, melting the mixture, shaping it into cylindrical sticks, and then cooling and cutting them to the desired length.

Here's a more detailed look at the process:

  • Raw Materials: The main ingredient is typically Ethylene-vinyl acetate (EVA) polymers. These polymers provide the stick's flexibility and adhesive properties. Other additives are included, such as:

    • Resins: These enhance the stick's tackiness and adhesion.
    • Waxes: They control the melt viscosity and flow properties.
    • Antioxidants: These prevent degradation of the polymers during the melting process.
    • Pigments or Dyes: These are used to add color to the glue stick.
  • Mixing: The raw materials are carefully weighed and then thoroughly mixed in a large industrial mixer. This ensures a homogenous blend of all the components.

  • Melting: The mixture is then fed into an extruder, which is a machine that heats the mixture to a molten state. The temperature is carefully controlled to ensure the polymers melt properly without degrading.

  • Extrusion: The molten mixture is then forced through a die, which is a shaped opening that forms the glue into a long, continuous cylinder. The diameter of the die determines the diameter of the glue stick.

  • Cooling: The extruded glue stick is then cooled, typically by passing it through a water bath or by blowing air over it. This solidifies the glue stick.

  • Cutting: Once cooled and solidified, the continuous glue stick is cut into the desired lengths using a cutting machine. This creates individual glue sticks.

  • Packaging: Finally, the glue sticks are packaged for sale.

In summary, making hot glue sticks involves precisely combining, melting, shaping, and cooling various polymers and additives to create a convenient and effective adhesive.

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