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What is AOI Mode?

Published in Manufacturing Quality Control 3 mins read

AOI mode refers to the operational state or method utilized in manufacturing that employs Automated Optical Inspection technology. This technology plays a crucial role in quality control processes.

Understanding Automated Optical Inspection (AOI)

At its core, AOI involves using optical systems, typically cameras, to scan a product and compare it against a known good reference or a set of pre-defined rules. This allows for rapid identification of potential defects.

Based on the provided reference:

Reference Information: Automated optical inspection (AOI) technology is used in manufacturing processes to detect defects and ensure inspected products are of the highest quality. (04-Jun-2024)

This highlights the fundamental purpose of AOI: it's an automated, vision-based system designed for finding flaws and verifying product quality during manufacturing.

The Purpose of Using AOI Mode

Operating in "AOI mode" means leveraging this technology to achieve specific manufacturing goals, primarily focused on quality assurance.

Key reasons manufacturers use AOI mode include:

  • Defect Detection: Quickly and accurately identifying various types of defects that might be difficult or time-consuming to find manually.
  • Quality Assurance: Ensuring that products meet required quality standards before moving to the next stage of production or being shipped.
  • Process Control: Providing feedback that can help identify issues in the manufacturing process itself, allowing for timely adjustments.
  • Increased Throughput: Inspecting products much faster than manual inspection methods.

Key Aspects of AOI (Used in AOI Mode)

When a manufacturing line is operating in AOI mode, it means AOI technology is actively inspecting products. The core characteristics of this technology, as implied by its definition, include:

  • Automation: The inspection process is performed automatically, reducing reliance on human operators for repetitive visual checks.
  • Optical Inspection: It uses cameras and lighting systems to capture images of the product.
  • Defect Detection: Its primary function is to locate and identify flaws, errors, or missing components.
  • Quality Focus: The ultimate goal is to verify and ensure the high quality of the inspected items.

In essence, operating in "AOI mode" signifies the integration and use of this automated optical inspection technology within a manufacturing workflow to enhance defect detection and quality control.

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