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How do you remove a bolt nut?

Published in Mechanical Fastening 3 mins read

Removing a bolt nut generally involves using the correct tools and techniques. Here's a breakdown of the common methods:

Basic Nut Removal

The primary method for removing a bolt nut is:

  1. Use a wrench: Place the appropriate sized wrench (either open-end, box-end, or socket wrench) on the nut. Ensure the wrench fits snugly to avoid rounding the nut's corners. While holding the bolt steady (preferably with a second wrench or pliers), turn the nut counterclockwise to loosen and remove it.

Troubleshooting Stubborn Nuts

If the nut is stuck, try these techniques:

  1. Apply Lubricant: Spray penetrating lubricant (like WD-40, PB Blaster, or Liquid Wrench) onto the bolt and nut threads. Allow it to soak for several minutes (or even hours) to help loosen rust and corrosion.

  2. Apply Heat: If lubrication doesn't work, use a heat gun or torch to carefully heat the nut. The heat will cause the nut to expand slightly, potentially breaking the bond of rust or corrosion. Important: Exercise caution to avoid damaging surrounding materials or causing a fire. Avoid using excessive heat, especially near flammable materials.

  3. Use a Bolt Extractor: If the nut is severely damaged (rounded, stripped) or completely seized, a bolt extractor is your best bet. Bolt extractors grip the damaged nut and provide a fresh surface for a wrench or socket to turn. They come in various types, including:

    • Twist Socket Extractors: These are designed to bite into the damaged nut as you turn.
    • Nut Splitters: If the nut is completely seized and you don't mind destroying it, a nut splitter can be used to break the nut apart. This tool is often used as a last resort.

Additional Tips

  • Use the Right Tool: Selecting the correct size and type of wrench is crucial. Using the wrong size can round the nut and make removal even more difficult. Socket wrenches generally offer a better grip than open-end wrenches.
  • Apply Steady Pressure: Avoid jerky movements. Apply consistent pressure when turning the wrench.
  • Consider Impact Tools: An impact wrench (air or electric) can deliver a powerful rotational force, often breaking stubborn nuts free more easily.

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