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What is Oxidized Metal?

Published in Metal Corrosion 3 mins read

Oxidized metal is the result of a chemical reaction where a metal's surface interacts with oxygen, typically from the air, causing corrosion and the formation of metal oxides.

Understanding Metal Oxidation

The process of metal oxidation is a form of corrosion where the metal loses electrons to oxygen. This reaction creates a compound known as a metal oxide, which forms on the surface of the metal.

The Chemical Process

  • Reaction: Metal + Oxygen → Metal Oxide
  • This reaction is a form of oxidation, where the metal atoms lose electrons and the oxygen atoms gain electrons.
  • The metal oxide is often a different color and texture than the original metal, which is a key sign of oxidation.

How Oxidation Affects Different Metals

The visual effects of oxidation can vary greatly depending on the type of metal involved.

  • Steel: With steel, the corrosion products are often highly visible and loose, forming what we commonly call rust. This is due to the iron in steel combining with oxygen and moisture to create iron oxide.
  • Other Metals: Other metals like aluminum form a thin, protective oxide layer. This layer can actually prevent further corrosion by acting as a barrier between the metal and the environment.

Visible Signs of Oxidation

The common characteristics of oxidized metal surfaces are:

  • Discoloration: The surface of the metal changes color, for example, iron becomes reddish-brown rust.
  • Texture Change: The oxidized surface might become rough or flaky, like rust on steel.
  • Loss of Strength: In some cases, the formation of metal oxide can weaken the metal's structure.

Why Metal Oxidizes

The main reason that metals oxidize is their contact with oxygen, typically from the air. Moisture can also accelerate this process because the water molecules enable the movement of electrons and ions in the oxidation reaction.

Factors That Increase Oxidation:

  • Humidity: High humidity provides moisture for chemical reactions.
  • Saltwater: The presence of salt accelerates corrosion by acting as an electrolyte that aids the transfer of electrons.
  • Acid Rain: Acidic environments enhance corrosion processes.

Protecting Metal From Oxidation

Various techniques are used to prevent or slow down metal oxidation:

  1. Painting: Applying a coat of paint creates a physical barrier, preventing air and moisture from reaching the metal surface.
  2. Galvanization: Coating a metal with a protective layer of another metal, like zinc, that is more readily oxidized.
  3. Alloying: Creating alloys by mixing metals can change their oxidation resistance and properties.
  4. Powder Coating: Applying a protective polymer coating using an electrostatic process.
  5. Oiling and Greasing: Applying oil or grease can create a barrier that prevents oxygen and moisture from reaching the metal's surface.

Conclusion

As the provided reference states, oxidized metal refers to a chemical reaction where a metal's surface combines with oxygen, resulting in corrosion and the formation of metal oxide on its surface. The appearance of the oxidation can vary between different metals, but the core principle remains the same. Understanding this process is crucial in choosing effective methods for protecting metal components.

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