You can join metal mesh primarily by using tie wire to create secure and aligned connections. Here's a breakdown of the process:
Joining Metal Mesh with Tie Wire
This method is effective for various metal mesh applications, from fencing to crafting.
Materials You'll Need:
- Metal Mesh: The pieces you intend to join.
- Tie Wire: Typically a soft, pliable wire (often galvanized or annealed steel) that is easy to twist and bend. A common length to cut tie wire is 30-40 centimeters.
- Pliers (optional): Can be helpful for tightening the wire twists, especially when working with thicker mesh or for repetitive tasks.
The Tying Process:
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Alignment: Carefully align the edges of the two pieces of metal mesh that you want to join. Ensure the mesh openings are aligned to create a seamless or minimally visible seam.
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Tie Wire Preparation: Take a length of tie wire. If pre-cut lengths aren't available, cut pieces of wire to the desired size (30-40 cm is a good starting point).
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Securing the Wire:
- Starting at the top edge (or any convenient point along the seam), insert the tie wire through adjacent openings in both pieces of mesh.
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The Crisscross Tie: This is key to a secure joint:
- Wrap the wire over the top strand of mesh.
- Bring the wire behind both mesh pieces.
- Pass the wire under the bottom strand of mesh.
- Bring the wire back to the starting point.
This creates a crisscross pattern that locks the two pieces of mesh together and prevents the mesh from opening or shifting.
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Twisting and Tightening:
- Twist the two ends of the tie wire together tightly using your fingers or pliers. Aim for a tight twist that secures the mesh pieces firmly.
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Finishing:
- Once the wire is tightly twisted, bend the twisted end over so it's flush with the mesh to avoid sharp edges.
- Alternatively, you can cut off the excess wire, leaving a small twisted portion. Be careful not to leave any sharp ends that could cause injury.
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Repeat: Continue this process along the entire seam, spacing the tie wire connections evenly. The spacing will depend on the gauge of the mesh and the desired strength of the joint. Closer spacing provides greater strength.
Why This Method Works:
- Alignment: The tie wire pulls the mesh pieces together, maintaining alignment.
- Security: The crisscross tie creates a strong mechanical bond that resists pulling forces.
- Flexibility: This method allows for some flexibility in the joint, which can be beneficial in certain applications.
