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How is limestone extracted from quarries?

Published in Mining & Extraction 2 mins read

Limestone is extracted from quarries primarily through a combination of cutting or splitting the exposed rock, followed by lifting and moving the resulting blocks with heavy machinery.

Here's a breakdown of the extraction process:

  • Exposure: The initial step involves removing any overburden (soil, vegetation, or other rock layers) to expose the limestone deposit. This is usually done using bulldozers, excavators, and other earthmoving equipment.

  • Cutting and Splitting: Once the limestone is exposed, it's extracted either by:

    • Cutting: Large saws, often equipped with diamond blades, are used to cut the limestone into manageable blocks. This method is preferred when precision and specific dimensions are required.

    • Splitting: Hydraulic splitters are inserted into pre-drilled holes to create cracks and separate the limestone. This method is useful for extracting larger, more irregularly shaped blocks.

  • Lifting and Moving: After being cut or split, the limestone blocks are lifted and moved using heavy machinery such as:

    • Forklifts: Used for smaller blocks and general material handling.

    • Cranes: Used for lifting larger, heavier blocks.

    • Loaders: Used to move large quantities of crushed limestone or aggregate.

    • Other Heavy Machinery: Additional equipment like excavators and bulldozers may be used for prying up blocks and maneuvering them within the quarry.

The extracted limestone is then transported to processing facilities for crushing, sizing, and further processing into various products like aggregate, cement, and agricultural lime.

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