Using a pallet banding tool helps secure items for shipping or storage. The core process involves feeding the strap, tensioning it tightly around the load, and then sealing or cutting the strap.
Effectively using a pallet banding tool is crucial for ensuring your goods remain secure during transport and handling. The specific steps can vary slightly depending on the type of banding tool you are using (manual, battery-powered, or pneumatic), but the fundamental principles of feeding, tensioning, and sealing apply.
Basic Steps for Pallet Banding
While different tools exist, a common manual banding process involves these steps:
- Prepare the Strap: Feed the banding strap around the pallet and under the load. Bring the two ends together where you will apply the tool.
- Position the Tool: Place the banding tool over the two overlapping strap ends.
- Thread the Strap: Follow the tool's specific instructions to thread the strap ends through the designated slots and grippers. One end is typically anchored, while the other goes into the tensioning mechanism.
- Tension the Strap: Use the tool's mechanism to pull the strap tight around the load. This is a critical step for load stability.
- Seal or Crimp: If using metal or certain plastic banding, apply a seal (crimp) over the overlapping straps to secure the tension.
- Cut the Strap: Use the tool's built-in cutter or a separate cutter to trim the excess strap.
The Tensioning Process Explained
The tensioning step is where the load is compressed and secured. As shown in a video reference, the tensioning action for a manual, ratchet-style tool involves specific steps:
- Line up the ratchet: Ensure the tool's ratchet mechanism is properly aligned with the strap.
- Line up the strap: Make sure the strap is correctly positioned within the tool's guides and tensioning parts.
- Take up the slack: Remove any loose strap manually or with an initial pull on the tool.
- Wind the handle forward: Begin turning the handle forward. Continue winding until you achieve the desired tension on the strap, making the load secure and stable.
This winding action pulls the strap through the tool, tightening it around the pallet. The amount of tension needed depends on the weight and nature of the load.
Types of Pallet Banding Tools
Different tools offer varying levels of speed and effort:
- Manual Tensioners/Sealers: Require manual effort to tension and seal the strap. Often used for lower volume operations.
- Battery-Powered Combination Tools: Tension, seal, and cut the strap with the power of a battery, reducing operator fatigue. Suitable for medium-volume use.
- Pneumatic Tools: Use compressed air for tensioning and sealing, ideal for high-volume, heavy-duty applications.
Regardless of the tool type, proper technique is essential for creating secure bands that prevent shifting during transport.
Tips for Effective Pallet Banding
- Always wear appropriate safety gear, including gloves and safety glasses.
- Distribute banding straps evenly around the pallet for balanced tension.
- Use edge protectors to prevent the strap from damaging the product or the product from cutting the strap.
- Ensure the banding is tight enough to secure the load but not so tight that it damages the goods.
- Inspect completed bands for proper tension and sealing before moving the pallet.
Understanding the function of your specific banding tool and following the correct procedure, particularly the tensioning step as described (lining up, taking slack, and winding the handle for tension), will ensure your palletized goods are safely prepared for their journey.
