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How are paper towels bleached?

Published in Paper Bleaching Methods 3 mins read

Paper towels are bleached using various methods to achieve their white appearance and increase absorbency. One method involves using elemental chlorine.

Understanding the Bleaching Process

Bleaching in the paper industry primarily serves two purposes:

  • Whitening: Removing the natural brown color of wood pulp (lignin).
  • Purity: Cleaning the fibers and improving softness and absorbency.

Historically, and still sometimes today, specific chemical processes are employed for this task.

Bleaching with Elemental Chlorine

According to available information, paper towels are sometimes bleached using elemental chlorine (chlorine gas). This process is effective in whitening the pulp, but it has significant environmental and health drawbacks.

Concerns Associated with Elemental Chlorine Bleaching

The use of elemental chlorine in the bleaching process leads to the formation and release of harmful byproducts. These include chlorinated compounds, such as dioxins and furans.

  • Dioxins and Furans: These are highly toxic compounds that are known to be persistent environmental pollutants. They can accumulate in the food chain and are classified as powerful carcinogens (cancer-causing agents) and mutagens (substances that can cause genetic mutations).

Due to these concerns, many manufacturers have shifted away from elemental chlorine bleaching.

Alternative Bleaching Methods

In response to environmental pressures and health concerns related to elemental chlorine, alternative bleaching methods have been developed and widely adopted in the paper industry:

  • Elemental Chlorine Free (ECF) Bleaching: This method replaces elemental chlorine with chlorine dioxide (ClO₂). While chlorine is still involved, the process significantly reduces the formation of harmful chlorinated compounds like dioxins and furans compared to using elemental chlorine gas.
  • Totally Chlorine Free (TCF) Bleaching: This method uses oxygen-based bleaching agents, such as hydrogen peroxide (H₂O₂) and ozone (O₃), avoiding all chlorine-containing chemicals entirely. TCF bleaching is considered the most environmentally friendly method as it eliminates the risk of generating chlorinated organic pollutants.

Many paper products, including some paper towels, are now labeled as ECF or TCF to indicate their bleaching process.

Comparing Bleaching Methods

Here's a simplified comparison of the primary bleaching methods:

Method Bleaching Agent(s) Environmental Impact (Chlorinated Compounds) Status
Elemental Chlorine Elemental Chlorine (Cl₂) High (Produces dioxins, furans) Less common, phased out by many
Elemental Chlorine Free (ECF) Chlorine Dioxide (ClO₂) Low (Significantly reduced) Widely used
Totally Chlorine Free (TCF) Oxygen, Ozone, Hydrogen Peroxide None Growing in popularity (often for eco-friendly products)

While elemental chlorine bleaching was historically common and is still sometimes used, the industry trend is towards ECF and TCF methods due to their reduced environmental impact and lower health risks associated with harmful chemical byproducts.

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