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How is petroleum done?

Published in Petroleum Refining 3 mins read

Petroleum is "done" by refining crude oil into usable products through a series of processes.

Here's a breakdown of the process:

1. Extraction of Crude Oil

Crude oil is extracted from the earth through drilling, either onshore or offshore. This is the first step in obtaining the raw material for petroleum products.

2. Transportation to Refineries

Once extracted, the crude oil is transported to refineries via pipelines, tankers, or rail. This transport is essential to get the crude oil to processing facilities.

3. Refining Process

Refining is the process of separating and converting crude oil into various petroleum products. This involves multiple stages:

3.1. Distillation

  • Atmospheric Distillation: The crude oil is heated in a furnace and separated into different fractions based on boiling points in a distillation column. Lighter fractions (like gasoline) rise to the top, while heavier fractions (like asphalt) remain at the bottom.
  • Vacuum Distillation: Residue from atmospheric distillation is further distilled under vacuum to separate heavier components without cracking them.

3.2. Cracking

  • Thermal Cracking: Uses heat to break down large hydrocarbon molecules into smaller, more useful ones.
  • Catalytic Cracking: Uses catalysts and moderate heat to break down large molecules into gasoline and other products. This is a more efficient process than thermal cracking.

3.3. Reforming

This process rearranges the molecular structure of hydrocarbons to improve the octane rating of gasoline. Catalytic reforming is commonly used.

3.4. Alkylation and Polymerization

These processes combine small hydrocarbon molecules into larger ones to create high-octane gasoline blending components.

3.5. Treating

Treating processes remove impurities like sulfur, nitrogen, and metals from the petroleum fractions to meet product specifications and environmental regulations. Hydrotreating is a common method using hydrogen and catalysts.

4. Blending

Different refined fractions are blended together to create finished products such as gasoline, diesel fuel, jet fuel, and heating oil. Blending allows refiners to meet specific product quality standards and customer needs.

5. Distribution

The finished petroleum products are then distributed to consumers and industries through pipelines, trucks, and rail cars.

Example Products and Their Uses

Product Use
Gasoline Fuel for cars and other vehicles
Diesel Fuel Fuel for trucks, buses, and some cars
Jet Fuel Fuel for airplanes
Heating Oil Fuel for home heating
Asphalt Paving roads
Lubricants Reducing friction in machinery
Petrochemicals Feedstocks for plastics, synthetic rubber, etc.

In summary, "petroleum is done" by taking crude oil, separating its components through distillation, converting heavier fractions into lighter ones through cracking, reforming molecules to improve fuel quality, removing impurities, and blending the resulting products for various applications.

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