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How are natural pigments made?

Published in Pigment Production 4 mins read

Natural pigments are colored substances derived from natural sources, typically involving extraction and processing methods that avoid significant chemical modification.

Here's a breakdown of how natural pigments are made, categorized by source:

Pigments from Plants

  1. Harvesting: Plant materials rich in the desired pigment (e.g., leaves, roots, berries, flowers) are harvested.
  2. Extraction: Various methods can be employed to extract the pigment:
    • Water Extraction: The plant material is boiled or steeped in water to dissolve the pigment. This is common for anthocyanins (e.g., from berries).
    • Solvent Extraction: Organic solvents (e.g., ethanol, acetone) are used to dissolve pigments that are not water-soluble, such as chlorophyll or carotenoids. Note: The use of organic solvents requires careful handling and safety precautions.
    • Oil Extraction: Similar to solvent extraction, but using vegetable oils to extract oil-soluble pigments.
  3. Filtration & Purification: The extract is filtered to remove solid plant matter. Further purification steps may involve precipitation, evaporation, or chromatography to isolate and concentrate the desired pigment.
  4. Drying: The purified pigment solution is often dried to create a powder or paste form for easier handling and storage. Methods include:
    • Sun drying: A traditional method, but can be susceptible to degradation.
    • Oven drying: Used under controlled temperatures.
    • Spray drying: Suitable for large-scale production, where a liquid pigment is sprayed into a hot air stream to quickly evaporate the solvent and leave behind a dry powder.
  5. Grinding (if necessary): Dried pigments may be ground into a fine powder for easier dispersion in various applications.

Pigments from Minerals

  1. Mining/Quarrying: Minerals containing the desired pigment are mined or quarried. Common examples include ochre (iron oxides), umber (iron and manganese oxides), and lapis lazuli (for ultramarine pigment).
  2. Crushing and Grinding: The raw mineral is crushed and then ground into a fine powder. This process is critical to achieving the desired particle size for optimal color strength and dispersion.
  3. Washing and Sifting: The powdered mineral is washed to remove impurities such as sand or clay. Sifting helps to separate particles by size.
  4. Calcination (optional): Some mineral pigments, like certain ochres, are heated (calcined) to alter their color. For example, yellow ochre can be calcined to produce red ochre. This process changes the chemical composition of the mineral, resulting in a different color.
  5. Further Purification (if needed): Depending on the mineral source, additional purification steps may be necessary to remove unwanted elements.

Pigments from Insects

  1. Insect Farming/Collection: Insects that produce valuable pigments are either farmed or collected from the wild. Examples include:
    • Cochineal: Derived from the cochineal insect ( Dactylopius coccus ), which lives on prickly pear cacti.
    • Kermes: Derived from the Kermes vermilio scale insect.
  2. Drying: The insects are dried to kill them and concentrate the pigment.
  3. Extraction: The dried insects are crushed, and the pigment is extracted using water or other solvents. For cochineal, the main pigment is carminic acid. The exact method of extraction influences the final shade of the pigment.
  4. Purification: The extract is filtered and purified to remove insect debris and other impurities.
  5. Drying: The purified pigment solution is dried to produce a powder or paste.
  6. Mordanting (For dyeing): Insect-derived pigments, especially those used for dyeing textiles, often require mordants (metal salts) to help the pigment bind to the fibers. Common mordants include alum, iron, and tin.

Important Considerations for Natural Pigment Production:

  • Sustainability: Responsible sourcing and harvesting practices are essential to ensure the long-term availability of natural pigments.
  • Color Consistency: The color of natural pigments can vary depending on factors such as growing conditions (for plants), mineral source, and extraction methods.
  • Lightfastness and Stability: Natural pigments may not be as lightfast or stable as synthetic pigments. Lightfastness refers to a pigment's resistance to fading when exposed to light.
  • Regulations: The use of certain natural pigments may be subject to regulations, particularly in food and cosmetics.

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