Cutting a plastic storage box typically involves using the right tool for the type of plastic and the desired cut, often starting with a method that provides a clean, easy entry point like snips for thicker plastic.
Choosing the Right Tool
Selecting the appropriate tool is crucial for a clean and safe cut on a plastic storage box. The best tool depends on the plastic's thickness and the complexity of the cut.
- Utility Knife: Suitable for thinner plastics. Requires multiple passes to cut through.
- Snips (Heavy-Duty Shears): As mentioned in the reference, snips are effective for cutting through thicker plastic, providing a nice easy start and being easier than a knife in such cases. You can simply line it up and snip.
- Jigsaw or Rotary Tool: Good for making curved cuts or cutting thicker, rigid plastic. Requires proper blades for plastic.
- Handsaw: Can be used for straight cuts on very rigid or thicker plastic, often with a fine-tooth blade.
Step-by-Step Cutting Process
Once you have your tool, follow these steps:
- Preparation & Safety: Always wear safety glasses to protect your eyes from flying plastic fragments. Ensure your workspace is stable.
- Mark the Cut Line: Use a marker or pencil to clearly draw the line you want to cut on the plastic box.
- Secure the Box: If possible, secure the box to prevent it from shifting while you cut.
- Make the Cut:
- Using Snips: For thicker plastic, align the snips with your marked line and make steady snips.
- Using a Utility Knife: For thinner plastic, score the line with the knife multiple times, applying gradual pressure until you cut through.
- Using a Saw/Rotary Tool: Follow your marked line carefully, letting the tool do the work. Use a slow, steady pace to avoid melting the plastic.
- Smooth Edges (Optional): The cut edges can be sharp. You can smooth them using sandpaper (start with coarse, finish with fine) or a file.
Tips for Success
- Safety First: Always prioritize safety by wearing protective gear and using tools correctly.
- Start Slow: Especially with new tools or materials, make a test cut on a scrap piece if possible.
- Support the Plastic: Ensure the plastic is supported near the cut line to prevent it from bending or breaking unevenly.
- Consider the Heat: High-speed tools like rotary tools can melt plastic. Use a moderate speed and don't force the cut.
Comparing Common Tools
| Tool | Best For | Plastic Thickness | Ease of Start (Thicker Plastic) | Cut Type |
|---|---|---|---|---|
| Utility Knife | Thin plastic | Thin | Difficult | Straight/Slight Curves |
| Snips | General cutting | Medium to Thick | Easy | Straight |
| Jigsaw/Rotary | Complex shapes, thick plastic | Thick | Moderate | Straight/Curved |
| Handsaw | Straight cuts | Very Thick | Moderate | Straight |
Cutting a plastic storage box is manageable with the right approach and tools. Whether creating a custom opening or resizing, careful preparation and execution lead to the best results.
