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How to Change a Hot Water Cylinder?

Published in Plumbing Repairs 4 mins read

Changing a hot water cylinder is a task best left to a qualified and licensed plumber. However, here's a simplified overview of the process involved, for informational purposes only. This information is not a substitute for professional advice.

DANGER: Working with electricity and plumbing can be dangerous. If you are not qualified, do not attempt this yourself. Serious injury or death can occur.

Steps Involved (General Overview):

  1. Safety First: Turn off the power! Isolate the electrical circuit supplying the hot water cylinder at the consumer unit (fuse box/circuit breaker panel). Double-check that the power is off using a voltage tester.

  2. Turn off the water supply: Locate the cold water inlet valve to the cylinder and shut it off.

  3. Drain the Cylinder:

    • Open the hot water taps in your house to release pressure and allow air into the system.
    • Attach a hose to the drain valve at the bottom of the cylinder.
    • Run the hose to a suitable drain (outside, a large sink, etc.).
    • Open the drain valve to begin draining the cylinder. This can take a considerable amount of time.
  4. Disconnect the Plumbing:

    • Once the cylinder is empty, carefully disconnect the hot and cold water pipes connected to the top of the cylinder.
    • Use appropriate wrenches and be prepared for some residual water to spill. Have towels ready.
    • Important: Take photos of the pipe connections before disconnecting to help with reconnection.
    • Be extremely careful not to damage any fittings or pipework.
  5. Disconnect Electrical Connections:

    • Once again, ensure the power is off.
    • Carefully disconnect the electrical wiring from the cylinder's thermostat and heating element.
    • Note the wire connections for reassembly. A photo can be helpful.
  6. Remove the Old Cylinder:

    • Depending on the size and location of the cylinder, you may need assistance to carefully remove it.
    • Be mindful of its weight.
  7. Prepare for New Cylinder Installation:

    • Ensure the location is suitable for the new cylinder and that the base is level and stable.
  8. Install the New Cylinder:

    • Carefully position the new cylinder in place.
  9. Reconnect Plumbing:

    • Reconnect the hot and cold water pipes using the appropriate fittings. Use PTFE tape (plumber's tape) on threaded connections to ensure a good seal.
  10. Reconnect Electrical Connections:

    • Reconnect the electrical wiring to the thermostat and heating element, ensuring the connections match the wiring diagram or your previous notes/photos.
  11. Fill the Cylinder:

    • Close the drain valve.
    • Slowly open the cold water inlet valve to allow the cylinder to fill.
    • Leave the hot water taps open to vent air from the system.
  12. Check for Leaks:

    • Carefully inspect all pipe connections for leaks. Tighten fittings as needed.
  13. Turn on the Power:

    • Once the cylinder is full and you have checked for leaks, turn the power back on at the consumer unit.
  14. Test the System:

    • Wait for the water to heat up and test the hot water taps to ensure hot water is flowing.
    • Monitor the cylinder and pipework for any further leaks.

Important Considerations:

  • Building Regulations: Check local building regulations regarding hot water cylinder installation, as permits may be required.
  • Cylinder Size: Ensure the new cylinder is the correct size for your needs.
  • Insulation: Ensure the cylinder is adequately insulated to conserve energy.
  • Safety Valves: Ensure safety valves (pressure relief valve and temperature relief valve) are functioning correctly. These valves are designed to prevent dangerous pressure build-up.

Disclaimer: This is a simplified overview. Actual installation may vary depending on the specific cylinder and plumbing system. Always consult with a qualified plumber for professional installation and advice.

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