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How Do You Use an Electric Orbital Sander?

Published in Power Sanding 3 mins read

Using an electric orbital sander effectively involves a few key steps to ensure a smooth and even finish. An electric orbital sander is more forgiving than other types of sanders and, under normal operating conditions, it will not create cross-grain scratches.

Understanding the Orbital Sander

Before using the sander, it is important to understand how it operates. Unlike belt sanders, which move in a linear fashion, orbital sanders move in small circles, or "orbits." This motion helps to prevent scratches and creates a more uniform sanding pattern.

  • The random orbital sander is much more forgiving, meaning it's easier for beginners to use.
  • Under normal operating conditions it does not produce cross-grain scratches.

Step-by-Step Guide to Using an Electric Orbital Sander

Here's how to use an electric orbital sander:

  1. Prepare Your Work Area:

    • Ensure the area is clean and free of dust and debris.
    • Secure your workpiece to prevent it from moving during sanding.
  2. Select the Correct Grit Sandpaper:

    • Start with a coarser grit for removing material quickly.
    • Gradually move to finer grits for a smoother finish.
    • Refer to a grit guide based on the project.
  3. Attach Sandpaper:

    • Most orbital sanders use hook-and-loop systems for easy sandpaper attachment.
    • Make sure the sandpaper is properly aligned and securely attached.
  4. Position the Sander:

    • Place the sander flat on the surface of the workpiece.
    • Do not press down too hard – let the sander do the work.
  5. Sanding Motion:

    • Move the sander in smooth, overlapping passes.
    • Maintain a consistent motion, and don’t stop in one spot to avoid creating dips or unevenness.
    • Keep the sander flat to the surface of the work.
  6. Check Your Progress:

    • Periodically check the surface for even sanding.
    • If you notice any uneven spots, focus on that area lightly.
  7. Clean Dust Regularly:

    • Most orbital sanders have a dust collection system; use it frequently to keep the work area clean and ensure you can see the result of your sanding.
    • If your sander doesn't have dust collection, clean the surface regularly with a brush.
  8. Progress to Finer Grits:

    • After using a coarser grit, move to a finer grit to refine the surface.
    • Repeat the sanding process, as above, with each new grit.
  9. Final Cleaning:

    • Once sanding is complete, clean the surface of any dust using a brush or tack cloth.

Key Considerations

  • Pressure: Avoid applying excessive pressure. Let the sander do the work with its own weight.
  • Speed: Start with a lower speed and gradually increase as needed.
  • Surface Preparation: Proper preparation, such as filling holes, can improve your sanding results.
  • Safety: Always wear safety glasses and a dust mask when sanding.

Summary

Using an orbital sander effectively involves choosing the correct sandpaper grit, making smooth and even passes, maintaining consistent motion and pressure, and working your way through progressively finer grits of sandpaper.

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