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How to Sand Cured Resin Using Wet Sanding

Published in Resin Finishing Technique 3 mins read

Sanding cured resin, especially using the wet sanding method described in the provided steps, is a crucial process for achieving a smooth, clear finish on your resin projects. This technique minimizes dust, reduces heat buildup, and helps prevent premature clogging of your sandpaper, leading to better results.

The process, based on the reference provided, involves systematically wetting the surface, sanding, cleaning, and repeating as needed to progress through different levels of abrasion.

The Step-by-Step Wet Sanding Process

Sanding cured resin using the referenced wet method follows these key steps:

  1. **SPRAY DOWN THE SURFACE:** Before you begin sanding, generously wet the surface of the cured resin. Using a spray bottle filled with water is an effective way to ensure even coverage. Keeping the surface consistently wet throughout the process is vital.
  2. **SAND DOWN THE WET RESIN:** Using appropriate wet/dry sandpaper, begin sanding the wet resin surface. The water acts as a lubricant, carrying away the resin particles as you sand. Work systematically over the area, applying even pressure. Start with a coarser grit appropriate for the surface condition and your desired outcome.
  3. **SPRAY DOWN & WIPE OFF THE PASTE:** As you sand, the water and removed resin particles will form a milky or colored slurry, often referred to as "paste." Periodically stop sanding in an area to spray more water onto the surface and wipe this paste away. This allows you to see your progress and prevents the buildup from interfering with the sanding action.
  4. **REPEAT:** Wet sanding typically involves progressing through a series of increasingly fine grits of sandpaper. After sanding with one grit and cleaning the slurry, you repeat the process with the next finer grit. You continue to **repeat** steps 1-3 (wetting, sanding, cleaning) with each subsequent grit until you reach the desired level of smoothness or prepare the surface for polishing.
  5. **SPRAY WITH WATER, WIPE & DRY THOROUGHLY:** Once you have completed sanding with your final grit, perform a thorough final cleaning. **Spray** the entire sanded area **with water**, **wipe** away all remaining slurry and debris, and **dry thoroughly**. Ensure no residue is left, as this can affect subsequent steps like polishing or applying a topcoat.

This methodical approach ensures that scratches from coarser grits are progressively removed by finer grits, resulting in a smooth and polished-ready surface.

Why Wet Sanding Works

Wet sanding is preferred for cured resin because:

  • Dust Control: Water traps the fine resin dust particles, preventing them from becoming airborne and creating a hazardous mess.
  • Heat Reduction: Friction from sanding creates heat, which can soften or distort resin. Water dissipates this heat.
  • Clog Prevention: The water and slurry carry away sanding debris, keeping the sandpaper grit exposed and effective for longer.
  • Improved Finish: The lubrication allows the sandpaper to glide more smoothly, resulting in more consistent scratch patterns that are easier to polish out.

By following these steps, you can effectively sand cured resin to prepare it for further finishing or polishing, achieving a professional-looking result.

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