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How do you fit a test respirator?

Published in Respirator Fit Test Exercises 3 mins read

Properly fitting a respirator is essential for protection, and a key part of verifying this fit is performing specific exercises during a fit test. While initial fitting involves selecting the right size and adjusting the straps for a secure seal, the "test fit" involves moving and breathing in various ways to ensure the seal holds under typical work conditions.

Exercises Performed During a Respirator Fit Test

During a qualitative or quantitative respirator fit test, after donning the respirator and performing a user seal check, you will typically perform a sequence of exercises for a specified duration (often 1 minute each) to simulate workplace activities. These movements are designed to challenge the face-to-respirator seal.

Here are the standard exercises performed during a fit test, which are crucial steps in verifying a proper respirator fit:

  1. Normal Breathing: Begin by breathing normally while wearing the respirator. This checks the seal during regular respiration.
  2. Deep Breathing: Take slow, deep breaths. This tests the seal under increased airflow conditions.
  3. Turning Head Side to Side: Slowly turn your head from side to side as if looking over each shoulder. This checks the seal while moving your head laterally.
  4. Nodding Head Up and Down: Slowly nod your head up and down as if saying "yes." This tests the seal while moving your head vertically.
  5. Bending Forward to Touch Toes: Bend at the waist as if touching your toes (or simulate bending forward). This challenges the seal during torso movement and changes in body position.
  6. Talking, such as Reading a Passage Aloud: Talk normally or read from a prepared text. Talking moves facial muscles and jaw, which can break a seal if the fit is not secure.
  7. Finish by Resuming Normal Breathing: Conclude the exercise sequence by returning to normal breathing for a final check.
Exercise Purpose
Normal Breathing Check seal during regular respiration.
Deep Breathing Check seal under increased airflow.
Turning Head Side to Side Test seal during lateral head movement.
Nodding Head Up and Down Test seal during vertical head movement.
Bending Forward Challenge seal during body position changes.
Talking Check seal during facial muscle movement.
Resuming Normal Breathing Final check after movements.

Successfully completing these exercises without detecting leakage (in qualitative testing) or while maintaining a sufficient fit factor (in quantitative testing) confirms that the respirator is adequately fitted for the individual user for that specific respirator model, style, and size. These movements are a vital part of the fit testing process that verifies the initial fitting procedure was effective.

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