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What Size Drill Bit to Use for Rivets?

Published in Riveting Drill Bits 2 mins read

The correct drill bit size for a rivet depends directly on the rivet's diameter. Using the precise size ensures the hole is snug enough for the rivet to properly expand and create a strong joint.

To accommodate standard rivet sizes, specific numbered drill bits are often required instead of fractional or metric sizes. As a key guideline:

  • A #40 drill bit is used for 3/32" rivets.
  • A #30 drill bit is used with 1/8" rivets.

These pairings are fundamental in many riveting applications, ensuring the proper fit for these common rivet diameters.

Understanding Rivet and Drill Bit Sizes

Using the correct drill bit size is crucial for effective riveting. If the hole is too small, you won't be able to insert the rivet properly. If it's too large, the rivet may not expand sufficiently to create a secure connection, leading to a weak joint.

Numbered drill bits provide the precise diameters needed for common rivet sizes like 3/32" and 1/8".

Rivet Diameter Recommended Drill Bit Size
3/32" #40
1/8" #30

Practical Application

When preparing to rivet, first identify the diameter of your rivets. Then, select the corresponding drill bit size from the chart above or by consulting the rivet manufacturer's specifications.

  • For example: If you are using 3/32-inch diameter rivets, you must use a #40 drill bit.
  • Another example: If you are using 1/8-inch diameter rivets, the correct tool is a #30 drill bit.

These specific numbered drill bits are calibrated to create holes that are just right for the corresponding rivet diameters, allowing the rivet body to pass through while providing enough material for the shop head to form securely during installation.

Always ensure your drill bit is sharp to create a clean, burr-free hole for the best riveting results.

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