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How Do You Measure Screw Size?

Published in Screw Measurement 4 mins read

You measure screw size primarily by its length, diameter, and thread specifications.

Measuring screw size involves determining several key dimensions to ensure you get the correct fastener for your application. The most common measurements include length, diameter, and thread pitch or count.

Essential Measurements for Screws

To accurately determine a screw's size, you typically need to measure:

  1. Length: This is usually the most straightforward measurement.
  2. Diameter: This refers to the thickness of the screw's shank.
  3. Thread Specifications: This involves measuring the thread count or pitch.

Measuring Screw Length

According to reputable sources, including information from February 16, 2024, to accurately measure a screw's length:

  • Use a ruler or a tape measure.
  • Place the screw on a flat surface.
  • Align the ruler's zero mark with the screw's head.
  • Measure from the beginning of the screw head to the end of the screw's thread.

Important Note: For some screw types, like round-head screws, the length measurement starts below the head, where the shank begins. Always check the standard practice for the specific head type you are measuring.

Here's a simple guide:

  • Flat Head, Countersunk Head: Measure from the top surface of the head to the tip of the thread.
  • Pan Head, Round Head, Hex Head: Measure from the underside of the head (where it meets the material) to the tip of the thread.

Measuring Screw Diameter

The diameter is measured across the widest part of the screw's threads.

  • Use a caliper for the most accurate measurement.
  • Measure the major diameter, which is the outside diameter of the threads.
  • For very small screws, the diameter is often represented by a gauge number (e.g., #6, #8, #10) in imperial systems, rather than a direct inch measurement. Larger screws are typically measured in fractions of an inch or millimeters.

Measuring Screw Threads

Thread specifications are crucial for ensuring a screw fits into a corresponding hole or nut. This is measured differently depending on the system:

  • Imperial (UNC/UNF): Measure the number of threads per inch (TPI). You can use a thread gauge or count the threads over a known length (e.g., 1/2 inch or 1 inch) and extrapolate.
  • Metric (ISO Metric): Measure the thread pitch, which is the distance between the crest of one thread and the crest of the next, measured in millimeters. Again, a thread gauge is the easiest tool for this.

Systems of Measurement: Imperial vs. Metric

Screws are sized using two main systems:

  • Imperial: Common in the United States. Sizes are given as a combination of diameter (often a gauge number or fractional inch), length (in inches), and threads per inch (TPI).
    • Example: 1/4-20 x 2" (1/4" diameter, 20 TPI, 2" long) or #8-32 x 1" (#8 gauge diameter, 32 TPI, 1" long).
  • Metric: Used in most other parts of the world. Sizes are given as diameter (in mm) x pitch (in mm) x length (in mm).
    • Example: M6-1.0 x 30mm (6mm diameter, 1.0mm pitch, 30mm long).

Putting It Together

When identifying a screw size, you'll typically see it listed combining these measurements. Understanding how to measure each part ensures you can correctly identify or purchase the screw you need. Always use the appropriate measuring tool – a ruler or tape for length, and ideally a caliper or thread gauge for diameter and threads.

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