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How are Fingerprint Sensors Made?

Published in Sensor Manufacturing 3 mins read

Fingerprint sensors are crafted using integrated circuit technology, primarily based on silicon.

The Core of Fingerprint Sensors

  • Silicon Foundation: At the heart of a fingerprint sensor is a silicon-based integrated circuit. This foundation is crucial for the sensor's electronic functionality.
  • Sensitive Spot Array: The integrated circuit contains an array of sensitive spots. These spots are designed to detect the unique patterns of a fingerprint.
  • Fingerprint Representation: When a finger is placed on the sensor, these sensitive spots generate an electronic representation of the fingerprint, capturing the ridges and valleys.

Manufacturing Process Insights

While the provided reference describes the core structure of fingerprint sensors, let's expand on the manufacturing aspect:

  1. Silicon Wafer Preparation: The process begins with creating highly purified silicon wafers, which will form the base of the integrated circuit.
  2. Photolithography: A light-sensitive material (photoresist) is applied to the silicon wafer. Then, a pattern of the sensor's design is projected onto the photoresist using ultraviolet light.
  3. Etching: The areas of the wafer that are not covered by the hardened photoresist are chemically etched away. This process creates the necessary structures for the sensitive spots and the electrical connections.
  4. Ion Implantation: This step involves implanting impurities (dopants) into the silicon, which modify its electrical properties and enable the creation of transistors and other electronic components.
  5. Metal Deposition: Metal layers are added to form the necessary interconnects and electrodes.
  6. Die Cutting: The wafer is diced into individual sensors or "dies" and then packaged.
  7. Final Assembly and Testing: The sensor is integrated into the final device (like a smartphone or laptop), where it undergoes rigorous testing.

Types of Fingerprint Sensors

Fingerprint sensor technology is varied and includes:

  • Capacitive Sensors: These are the most common types in smartphones. They work by measuring the tiny electrical charge at each sensing point. When a finger touches the surface, it changes the capacitance, which is then read by the sensor.
  • Optical Sensors: These work by shining light on the finger and then capturing the reflected pattern using a small camera or sensor.
  • Ultrasonic Sensors: These sensors use sound waves to create a 3D image of the fingerprint. This method is less susceptible to issues like dirt and moisture.

How The Array Creates A Fingerprint Image

  • Each sensitive spot on the array captures a small piece of the fingerprint.
  • These individual readings are then combined to create a full digital representation of the fingerprint.
  • This process converts the physical features of the fingerprint into a digital format which is stored and used for identification or verification.
Feature Description
Material Primarily silicon-based integrated circuits
Components Array of sensitive spots for fingerprint reading
Functionality Generates digital representation of a placed fingerprint
Types Capacitive, Optical, Ultrasonic
Process Lithography, etching, doping, metal deposition, die cutting, testing, assembly

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