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How Important is a Spark Plug Gap?

Published in Spark Plug Maintenance 3 mins read

The spark plug gap is critically important for efficient engine operation and proper combustion.

The gap, which is the space between the spark plug's center and ground electrodes, is where the spark occurs that ignites the air-fuel mixture in your engine's combustion chamber. Its size directly affects the quality and energy of the spark.

Why the Correct Gap Matters

A properly set spark plug gap ensures that the spark is strong enough to reliably ignite the air-fuel mixture under varying engine conditions. As stated in the reference: The space between electrodes must be wide enough to create a sufficiently energized spark.

  • Too Small a Gap: If the gap is too small, the spark may not have enough room to develop into a sufficiently powerful discharge. This can lead to a weak spark or even a failure to ignite the air-fuel mixture, as the reference notes: If the gap is too small, there may not be enough room for the air-fuel mixture to ignite, causing a failure to ignite. This results in misfires, poor performance, and potential engine damage over time.
  • Too Large a Gap: Conversely, if the gap is too wide, the voltage required to jump the gap might exceed the ignition system's capability. This can also lead to misfires or no spark at all, especially under heavy load or high RPMs where cylinder pressure is high.

Impact of an Incorrect Gap

Running an engine with improperly gapped spark plugs can lead to a range of issues:

  • Misfires: The most common symptom, where a cylinder fails to ignite.
  • Reduced Fuel Efficiency: Incomplete combustion wastes fuel.
  • Poor Engine Performance: Hesitation, rough idling, loss of power.
  • Increased Emissions: Unburnt fuel contributes to harmful exhaust gases.
  • Potential Engine Damage: Persistent misfires can damage the catalytic converter and other engine components.

Setting the Correct Gap

The required spark plug gap is specified by the vehicle manufacturer and can usually be found in the owner's manual or on a sticker under the hood. It's essential to set the gap using a spark plug gapping tool before installation, as plugs don't always come pre-gapped to the correct specification for your specific vehicle.

  • Use a wire-style or feeler gauge gapping tool.
  • Adjust the outer electrode carefully if needed.
  • Avoid bending the center electrode.

Maintaining the correct spark plug gap is a fundamental aspect of engine tuning and maintenance, crucial for optimal performance, efficiency, and longevity.

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