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How to Prevent Runs When Spray Painting?

Published in Spray Painting Techniques 3 mins read

Preventing runs when spray painting is crucial for a smooth finish. Runs often occur when too much paint is applied to an area too quickly, causing it to drip or sag before it can dry. The method for preventing runs can depend on the type of spray equipment being used.

For those using an airless paint sprayer, a key reference from 07-Oct-2016 offers specific guidance:

Runs are a common issue in spray painting, resulting from applying excessive material. When working with an airless paint sprayer, adjusting your technique and equipment settings based on the source can significantly reduce the likelihood of runs.

Here are the primary strategies mentioned in the reference for preventing runs specifically with an airless sprayer:

  • Increase Distance from Surface: One effective method is to move the sprayer further back from the product surface. Holding the sprayer too close concentrates the paint in a small area, leading to buildup and potential runs. Increasing the distance allows the paint to spread more evenly over a wider path with each pass, reducing the amount of material hitting any single point.
  • Use a Smaller Tip Size: Another crucial adjustment is to consider using a smaller tip size. The tip size controls the amount of paint that flows out of the sprayer. A larger tip dispenses more paint per second. Switching to a smaller tip reduces the material flow rate, making it easier to apply thinner, more controlled coats. This prevents the excessive wet film thickness that causes paint to run or sag.

These two adjustments work by controlling the volume and distribution of paint applied to the surface per pass, thereby minimizing the risk of overloading the substrate.

Here's a summary of these key points for airless sprayers:

Spraying Issue Recommended Solution (Airless Sprayer) Benefit
Getting runs Move sprayer further back from the surface Applies paint thinner and more evenly per pass.
Getting runs Consider using a smaller tip size Reduces paint flow rate, applying less material per second.

By implementing these techniques specific to airless sprayers, based on the provided information, you can achieve a more professional and run-free finish on your projects.

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