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How to Replace Silica Gel in a Transformer

Published in Transformer Maintenance 3 mins read

Replacing silica gel in a transformer is a straightforward process that, as described in a reference from August 12, 2018, does not require switching off the transformer.

Understanding Transformer Breathers and Silica Gel

Transformers utilize a component called a breather, which contains silica gel. This gel acts as a desiccant, absorbing moisture from the air that is drawn into the transformer as the oil level changes with temperature. This prevents moisture from contaminating the transformer oil, which could reduce its insulating properties and potentially damage the equipment. Over time, the silica gel becomes saturated with moisture and needs to be replaced to remain effective.

The Simple Process for Replacing Silica Gel

According to the reference, replacing the silica gel is a very job (interpreted as a simple task). Here are the steps involved, directly based on the provided information:

  1. Arrange New Silica Gel: Ensure you have a supply of new silica gel readily available. The reference specifies using white colored silica gel, indicating it is dry and active.
  2. Unscrew the Container: Locate the container holding the silica gel, typically part of the transformer's breather assembly. Carefully unscrew it from its location on the transformer.
  3. Refill with New Gel: Empty the old, saturated silica gel from the container. Refill the container with the new, white colored silica gel.
  4. Replace the Container: Screw the container back securely into its original location on the transformer.
  5. Job Completed: Once the container is reattached, the process of replacing the silica gel is finished.

Key Takeaway from the Reference

A crucial point highlighted in the provided reference is that you need not to switch-off transformer while performing this replacement. This implies the task can be done while the transformer remains operational.

Practical Considerations (Based on Reference)

  • Safety: Although the reference states the transformer does not need to be switched off, standard safety precautions for working around electrical equipment should always be followed.
  • Silica Gel State: The reference emphasizes using white colored silica gel, indicating the importance of using fresh, moisture-free desiccant. Spent silica gel typically changes color (e.g., blue to pink, or orange to green) as it absorbs moisture.
  • Container Handling: Be careful when unscrewing and handling the container to avoid damage or spillage.

Replacing the silica gel ensures the transformer's breather continues to protect the insulating oil from harmful moisture, contributing to the overall health and longevity of the transformer.

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