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How to Fix Inner Fender Liner

Published in Vehicle Repair 3 mins read

Fixing an inner fender liner often involves identifying the type of plastic it's made from and using the appropriate repair method, such as plastic welding.

Repairing a damaged inner fender liner can prevent further issues like water and debris getting into sensitive areas of your vehicle. The method of repair largely depends on the material the liner is made from and the extent of the damage. For tears or cracks in the plastic, plastic welding is a common and effective technique.

Identifying the Plastic Type for Repair

A crucial first step in plastic welding repair is knowing the type of plastic you are working with. Many inner fender liners are made from either Polyethylene (PE) or Polypropylene (PP).

  • Reference Insight: According to the provided video clip reference (0:27-0:36), you should check the material type on the fender liner.
    • If you see PE, use the r0 polyethylene welding rod.
    • If you see PP, use the r0 polypropylene welding rod.
    • Both of these welding rod materials are mentioned as being available in black.

Checking the liner for stamped codes or labels indicating PE or PP is essential for selecting the correct repair materials. Using the wrong type of plastic welding rod can result in a weak or failed repair.

Plastic Welding Process Steps

While the reference specifically highlights material identification and rod selection, a typical plastic welding repair process for an inner fender liner might involve:

  1. Cleaning: Thoroughly clean the damaged area and surrounding plastic to remove dirt, grease, and debris.
  2. Preparation: Trim frayed edges or rough spots around the tear or crack. You might need to bevel the edges slightly to create a groove for the weld material.
  3. Heating: Using a plastic welding gun or iron, heat both the damaged liner material and the corresponding plastic welding rod (PE or PP, based on identification).
  4. Welding: Apply the melted welding rod into the prepared groove or along the crack, fusing it with the heated liner material.
  5. Smoothing: Smooth the welded area while the plastic is still warm for a clean finish.
  6. Cooling: Allow the repair area to cool and solidify completely before handling or reinstalling the liner.

This method creates a strong, durable bond that can restore the structural integrity of the fender liner.

Other Potential Repair Options

Depending on the damage, other temporary or less robust repair methods might include:

  • Plastic Repair Kits: Some kits use adhesives or epoxies specifically designed for plastics. Ensure the kit is compatible with the liner's material (PE/PP).
  • Duct Tape or Patches: For minor, temporary fixes, strong tapes or patches can be used, but these are unlikely to provide a long-term solution against water and debris.

For a reliable and lasting repair, especially for significant tears or holes, plastic welding using the correct material rod (PE with PE rod, PP with PP rod) is generally recommended. Always confirm the plastic type as advised in the reference to choose the appropriate r0 welding rod.

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