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What is Golden Welding?

Published in Welding Processes 2 mins read

Golden welding refers to the process of connecting new piping to existing piping systems, creating a joint that cannot be hydrostatically tested after the weld is complete. Because of this limitation, ensuring the weld's integrity is paramount.

This type of weld is critical because once it's complete, it's difficult, if not impossible, to perform a standard hydrostatic test to verify its integrity. This lack of a post-weld pressure test necessitates extra care and stringent quality control measures during the welding process.

Here's a breakdown of the key considerations:

  • Critical Importance: The reliability of a golden weld is vital due to the inability to hydrostatically test it post-welding.
  • Stringent Standards: These welds must adhere to strict industry standards, such as ASME B31.3, to ensure defect-free execution.
  • Welder Expertise: The selection of highly skilled and experienced welders is crucial for performing golden welds, as their expertise directly impacts the weld's quality.
  • Non-Destructive Examination (NDE): Due to the inability to hydrotest, thorough NDE methods like radiography (X-ray) or ultrasonic testing (UT) are typically employed to verify weld integrity.

In summary, golden welding is a high-stakes connection point between new and existing piping where the inability to perform a hydrostatic test emphasizes the importance of meticulous welding procedures, skilled welders, and comprehensive non-destructive examination to guarantee a defect-free joint.

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