Fixing a wetsuit can significantly extend its lifespan and is often a straightforward process, especially for minor damage like cuts or small tears.
Most common wetsuit repairs involve mending cuts, tears, or re-bonding delaminated seams. The process primarily relies on specialized wetsuit cement (neoprene glue).
Repairing Cuts and Tears (The Gluing Method)
For clean slices or small tears in your wetsuit, a precise application of wetsuit glue is crucial for a durable repair.
- Clean the Area: Before anything else, thoroughly clean the damaged area. Use rubbing alcohol and a clean cloth to remove any dirt, salt, or oils, then allow it to dry completely. A clean surface is paramount for optimal adhesive bonding.
- Apply Wetsuit Cement: Carefully apply a thin, even layer of wetsuit glue directly into the cut. As seen in the GTN's Ultimate Guide, ensure "the glue goes right into the back of the cut as well" to create a strong, lasting bond across the entire damaged area.
- Allow Glue to Become Tacky: This is a critical step often overlooked. The reference emphasizes: "allow the glue to turn a little tacky." This means letting the glue air dry for a few minutes (check your specific glue's instructions) until it's sticky to the touch but no longer wet. This "tacky" stage ensures the strongest possible bond when the surfaces are pressed together.
- Press Edges Together: Once the glue is tacky, "Then press the two sides of the cut together" firmly. Apply steady, even pressure for several minutes. You can use your fingers, clamps, or even weights, depending on the repair's location, to ensure maximum adhesion.
- Cure Time: After pressing, allow the repair to cure completely. This typically takes 12-24 hours, but always refer to your wetsuit cement's instructions for the exact drying time. Avoid flexing or using the wetsuit during this period.
Other Common Wetsuit Repairs
While the gluing method is central, here are other common repairs:
- Small Punctures: Similar to cuts, apply a small dab of glue directly into the puncture and gently press the surrounding neoprene together.
- Seam Separation: For seams that are pulling apart, carefully separate the delaminated layers. Apply glue between them, press firmly along the seam, and hold until bonded.
- Larger Tears/Holes: For more significant damage, you may need a neoprene patch in addition to glue. Cut the patch from spare neoprene (often included with repair kits) with rounded edges to prevent peeling. Apply glue to both the patch and the wetsuit, allow it to become tacky, then press the patch firmly over the hole.
Essential Tools & Materials
Having the right tools makes the repair process smoother and more effective:
| Item | Purpose |
|---|---|
| Wetsuit Cement/Glue | The primary adhesive specifically designed for neoprene. |
| Rubbing Alcohol | For thoroughly cleaning the repair area. |
| Applicator | Small brush, toothpick, or stirring stick for precise glue application. |
| Clamps/Pressure | To hold the repair firmly during the bonding and curing process. |
| Neoprene Patches | For reinforcing larger holes or high-stress areas. |
Tips for a Successful Wetsuit Repair
- Patience is Key: Rushing any part of the repair process, especially the drying or curing time, can compromise the strength and durability of the fix.
- Test the Repair: Before your next adventure, it's wise to test the repair. For surf or dive wetsuits, you can fill the suit with water to check for leaks. For other types, try it on and gently stretch the repaired area.
- Work in a Ventilated Area: Wetsuit glues often have strong fumes. Ensure you work in a well-ventilated space or outdoors.
- Cleanliness is Crucial: Any dirt, salt, sand, or oil on the repair surface will prevent the glue from adhering properly, leading to a weak or failed repair.
- Less is More (with glue): While you need enough glue to coat the surfaces, applying excessive amounts can make the repair messy and doesn't necessarily improve strength.
Wetsuit Maintenance for Longevity
Proper care can prevent many common damages and extend the life of your wetsuit:
- Rinse After Every Use: Always rinse your wetsuit thoroughly with fresh, cool water after each use to remove salt, chlorine, and sand.
- Dry Properly: Hang your wetsuit to dry inside out first, then flip it right side out. Avoid direct sunlight, which can degrade neoprene over time.
- Store Correctly: Store your wetsuit on a wide hanger (like a broad plastic or wooden hanger) to prevent creases and stress points that can lead to neoprene damage.
- Avoid Sharp Objects: Be mindful of watches, jewelry, or sharp fingernails when putting on or taking off your wetsuit, as these are common causes of cuts and tears.
